Caterpillar DP135 Lift Truck Service Manuals – PDF DOWNLOAD

Description

Caterpillar DP135 Lift Truck Service Manuals – PDF DOWNLOAD

DESCRIPTION:

Caterpillar DP135 Lift Truck Service Manuals – PDF DOWNLOAD

FOREWORD :

• This service manual is a guide to servicing of Cat® Lift Trucks of 10 ton to 15 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing – the servicing consistent with what you will learn from this service manual.
• We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Cat lift truck reserves the right to change specifications or design without notice and without incurring obligation.

These lift trucks are powered by Mitsubishi 6D16 diesel engine. For the items of the engine, refer to the following service manual:
6D16 Diesel Engine Service Manual (Pub. No. 99709-68130)

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar DP135 Lift Truck Service Manuals – PDF DOWNLOAD

99709-68130-00..............................................   1
99709-68130-01..............................................   4
99709-68130-02..............................................  12
99709-68130-03..............................................  28
99709-68130-04.............................................. 101
99709-68130-05.............................................. 133
99709-68130-06.............................................. 178
99709-68130-07.............................................. 197
99709-68130-08.............................................. 224
99709-68130-09.............................................. 283
99799-80110S................................................ 306
99799-80120-00_FOREWORD..................................... 307
	99799-80120-00_FOREWORD................................. 308
99799-80120-01_GENERAL_INFORMATION.......................... 313
	99799-80120-01_GENERAL INFORMATION...................... 313
99799-80120-02_COOLING_SYSTEM............................... 319
	99799-80120-02_COOLING SYSTEM........................... 319
99799-80120-03_ELECTRICAL_SYSTEM............................ 326
	99799-80120-03_ELECTRICAL SYSTEM........................ 326
99799-80120-04_POWER_TRAIN.................................. 357
	99799-80120-04_POWER TRAIN.............................. 357
99799-80120-05-SPEED_POWERSHIFT_TRANSMISSION_............... 379
	99799-80120-05_2-SPEED POWERSHIFT TRANSMISSION ......... 379
99799-80120-06-SPEED_POWERSHIFT_TRANSMISSION................ 442
	99799-80120-06_3-SPEED POWERSHIFT TRANSMISSION.......... 442
99799-80120-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL........ 505
	99799-80120-07_FRONT AXLE AND REDUCTION DIFFERENTIAL.... 505
99799-80120-08_REAR_AXLE.................................... 538
	99799-80120-08_REAR AXLE................................ 538
99799-80120-09_BRAKE_SYSTEM................................. 559
	99799-80120-09_BRAKE SYSTEM............................. 559
99799-80120-10_STEERING_SYSTEM.............................. 610
	99799-80120-10_STEERING SYSTEM.......................... 610
99799-80120-11_HYDRAULIC_SYSTEM............................. 627
	99799-80120-11_HYDRAULIC SYSTEM......................... 627
99799-80120-12_MAST_AND_FORKS............................... 688
	99799-80120-12_MAST AND FORKS........................... 688
99799-80120-13_HYDRAULIC_FORK_POSITIONER.................... 710
	99799-80120-13_HYDRAULIC FORK POSITIONER................ 710
99799-80120-14_HYDRAULIC_SIDE_SHIFTERS...................... 724
	99799-80120-14_HYDRAULIC SIDE SHIFTERS.................. 724
99799-80120-15_SERVICE_DATA................................. 739
	99799-80120-15_SERVICE DATA............................. 739
DP70-DP150_CAB_WIRING_DIAGRAM............................... 762
SENB8596-00................................................. 764
SENB8596-01................................................. 771
SENB8596-02................................................. 777
SENB8596-03................................................. 783
SENB8596-04................................................. 807
SENB8596-05................................................. 827
SENB8596-06................................................. 884
SENB8596-07................................................. 944
SENB8596-08................................................. 975
SENB8596-09................................................. 995
SENB8596-10.................................................1044
SENB8596-11.................................................1059
SENB8596-12.................................................1110
SENB8596-13.................................................1132
SENB8596-14.................................................1145
SENB8596-15.................................................1158
SENB8596S...................................................1183

IMAGES PREVIEW OF THE MANUAL:

CATERPILLAR DP135 LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:

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