Caterpillar DP135NZ Lift Truck Service Manuals – PDF DOWNLOAD

Description

Caterpillar DP135NZ Lift Truck Service Manuals – PDF DOWNLOAD

DESCRIPTION:

Caterpillar DP135NZ Lift Truck Service Manuals – PDF DOWNLOAD

FOREWORD :

• This service manual is a guide for servicing Cat® Lift Trucks. The long productive life of your lift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the lift truck.
• The descriptions, illustrations and specifications contained in this manual are for lift trucks with serial numbers in effect at the time of printing. Cat Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.

For engine servicing, please refer to the applicable engine service manual.
6D16-TL diesel engine

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar DP135NZ Lift Truck Service Manuals – PDF DOWNLOAD

99799-41000-00_FOREWORD.....................................  1
	99799-41000-00_FOREWORD.................................  2
99799-41000-01_GENERAL_INFORMATION.......................... 19
	99799-41000-01_GENERAL INFORMATION...................... 19
99799-41000-02_COOLING_SYSTEM............................... 25
	99799-41000-02_COOLING SYSTEM........................... 25
99799-41000-03_ELECTRICAL_SYSTEM............................ 33
	99799-41000-03_ELECTRICAL SYSTEM........................ 33
99799-41000-04_CONTROLLERS.................................. 57
	99799-41000-04_CONTROLLERS.............................. 57
99799-41000-05_TILTABLE_SYSTEM..............................187
	99799-41000-05_TILTABLE SYSTEM..........................187
99799-41000-06_POWER_TRAIN..................................197
	99799-41000-06_POWER TRAIN..............................197
99799-41000-07-SPEED_POWERSHIFT_TRANSMISSION................211
	99799-41000-07_3-SPEED POWERSHIFT TRANSMISSION..........211
99799-41000-08_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL........277
	99799-41000-08_FRONT AXLE AND REDUCTION DIFFERENTIAL....277
99799-41000-09_REAR_AXLE....................................321
	99799-41000-09_REAR AXLE................................321
99799-41000-10_BRAKE_SYSTEM.................................347
	99799-41000-10_BRAKE SYSTEM.............................347
99799-41000-11_STEERING_SYSTEM..............................397
	99799-41000-11_STEERING SYSTEM..........................397
99799-41000-12_HYDRAULIC_SYSTEM.............................421
	99799-41000-12_HYDRAULIC SYSTEM.........................421
99799-41000-13_MASTS_AND_FORKS..............................487
	99799-41000-13_MASTS AND FORKS..........................487
99799-41000-14_FORK_POSITIONER..............................507
	99799-41000-14_FORK POSITIONER..........................507
99799-41000-15_SERVICE_DATA.................................523
	99799-41000-15_SERVICE DATA.............................523

IMAGES PREVIEW OF THE MANUAL:

CATERPILLAR DP135NZ LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V