Caterpillar DP150N Lift Truck Service Manuals – PDF DOWNLOAD

Description

Caterpillar DP150N Lift Truck Service Manuals – PDF DOWNLOADz

DESCRIPTION:

Caterpillar DP150N Lift Truck Service Manuals – PDF DOWNLOAD

FOREWORD :

This service manual is a guide to servicing of Cat® lift trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your forklift trucks depends to a great extent on correct servicing the servicing consistent with what you will learn from this service manual. We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Cat lift truck reserves the right to change specifications or design without notice and without incurring obligation.

• DP100N, DP120N, DP135N, DP150N and DP160N are powered by Mitsubishi 6M60-TL diesel engine.
• 6M60-TL Diesel Engine Service Manual Pub. No. 99709-61100

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar DP150N Lift Truck Service Manuals – PDF DOWNLOAD

99709-61100-00..............................................  1
99709-61100-01..............................................  4
99709-61100-02.............................................. 37
99709-61100-03..............................................113
99709-61100-04..............................................134
99709-61100-05..............................................159
99709-61100-06..............................................210
99709-61100-07..............................................243
99709-61100-08..............................................259
99709-61100-09..............................................270
99709-61100-10..............................................306
99799-63100-00_FOREWORD.....................................331
	99799-63100-00_FOREWORD.................................332
99799-63100-01_GENERAL_INFORMATION..........................337
	99799-63100-01_GENERAL INFORMATION......................337
99799-63100-02_COOLING_SYSTEM...............................345
	99799-63100-02_COOLING SYSTEM...........................345
99799-63100-03_ELECTRICAL_SYSTEM............................353
	99799-63100-03_ELECTRICAL SYSTEM........................353
99799-63100-04_CONTROLLER...................................374
	99799-63100-04_CONTROLLER...............................374
99799-63100-05_TILTABLE_SYSTEM..............................532
	99799-63100-05_TILTABLE SYSTEM..........................532
99799-63100-06_POWER_TRAIN..................................544
	99799-63100-06_POWER TRAIN..............................544
99799-63100-07-SPEED_POWERSHIFT_TRANSMISSION................558
	99799-63100-07_3-SPEED POWERSHIFT TRANSMISSION..........558
99799-63100-08_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL........624
	99799-63100-08_FRONT AXLE AND REDUCTION DIFFERENTIAL....624
99799-63100-09_REAR_AXLE....................................686
	99799-63100-09_REAR AXLE................................686
99799-63100-10_BRAKE_SYSTEM.................................712
	99799-63100-10_BRAKE SYSTEM.............................712
99799-63100-11_STEERING_SYSTEM..............................768
	99799-63100-11_STEERING SYSTEM..........................768
99799-63100-12_HYDRAULIC_SYSTEM.............................780
	99799-63100-12_HYDRAULIC SYSTEM.........................780
99799-63100-13_MAST_AND_FORKS...............................822
	99799-63100-13_MAST AND FORKS...........................822
99799-63100-14_FORK_POSITIONER..............................842
	99799-63100-14_FORK POSITIONER..........................842
99799-63100-15_SERVICE_DATA.................................856
	99799-63100-15_SERVICE DATA.............................856

IMAGES PREVIEW OF THE MANUAL:

CATERPILLAR DP150N LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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