Caterpillar DP15K DP18K DP20K DP25K DP30K DP35K Service Manual – PDF DOWNLOAD

Description

Caterpillar DP15K DP18K DP20K DP25K DP30K DP35K Service Manual – PDF DOWNLOAD

DESCRIPTION:

Caterpillar DP15K DP18K DP20K DP25K DP30K DP35K Service Manual – PDF DOWNLOAD

GP15K ET31A-60001-up DP15K ET16B-65001-up 
GP18K ET31A-85001-up DP18K ET16B-85001-up
GP20K ET17B-15001-up DP20K ET18B-15001-up
GP25K ET17B-65001-up DP25K ET18B-65001-up
GP30K ET13D-45001-up DP30K ET14C-45001-up
GP35K ET13D-65001-up DP35K ET14C-65001-up

FOREWORD :

This service manual is a guide to servicing of Caterpillar® Lift Trucks for 1.5 thru 3.5 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual.

• We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
• The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Caterpillar reserves the right to change specifications or design without notice and without incurring obligation.

For the items pertaining to the engines, refer to the following service manuals:
• 4G63/4G64 Gasoline Engine Service Manual (Pub. No. 99729-84110)
• S4Q2 Diesel Engine Service Manual (Pub. No. 99719-83110)
• 4DQ7/S4S Diesel Engine Service Manual (Pub. No. 99719-51100)

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar DP15K DP18K DP20K DP25K DP30K DP35K Service Manual – PDF DOWNLOAD

• GENERAL INFORMATION
• COOLING SYSTEM
• ELECTRICAL SYSTEM
• POWER TRAIN
• POWERSHIFT TRANSMISSION
• FRONT AXLE AND REDUCTION DIFFERENTIAL
• REAR AXLE
• BRAKE SYSTEM
• STEERING SYSTEM
• HYDRAULIC SYSTEM
• MAST AND FORK
• SERVICE DATA
• OPTIONS

CATERPILLAR DP15K DP18K DP20K DP25K DP30K DP35K SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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