Caterpillar EP13TCB(J) EP15TCB(J) EP16 18 20TCB(J) EP16 18 20TBCB(J) Controller Service Manual – PDF DOWNLOAD

Description

Caterpillar EP13TCB(J) EP15TCB(J) EP16 18 20TCB(J) EP16 18 20TBCB(J) Controller Service Manual – PDF DOWNLOAD

DESCRIPTION:

Caterpillar EP13TCB(J) EP15TCB(J) EP16 18 20TCB(J) EP16 18 20TBCB(J) Controller Service Manual – PDF DOWNLOAD

INTRODUCTION :

Most accidents happen due to the disregard of basic safety rules and precautions. To prevent accidents from happening, the factors that cause them must be avoided beforehand. Before operating this machine, carefully read this manual so that you fully understand the safety precautions and the proper procedures and instructions for inspection and maintenance. Performing maintenance and repair without adequate knowledge can cause accidents. 4A manual cannot cover every possible cause of an accident, so you also need to take precautions for items not mentioned in this SERVICE MANUAL-CONTROLLER. It is especially important to do repair and maintenance work not covered in this manual under the direction of an instructor experienced at the task being performed.

TABLE OF CONTENTS:

Caterpillar EP13TCB(J) EP15TCB(J) EP16 18 20TCB(J) EP16 18 20TBCB(J) Controller Service Manual – PDF DOWNLOAD

1 Basic setting 1
1-1 Monitor display functions 1
1-1-1 Indicator panel 1
1-1-2 Indication of display 2
1-1-3 Display : functions 3
1-1-4 Mode selection 9
1-2 Control boards 16
1-2-1 Basic control board system layout 16
1-2-2 Travel/Hydraulic board (Printed board) 17
1-2-3 EPS controller 17
1-2-4 Rotary switch on the Travel/Hydraulic board 19
1-2-5 Rotary switch on the EPS controller 20
1-2-6 Adjustment Standards List for EP-TCB series 22
2 Settings and adjustments 23
2-1 Service setting check 23
2-2 Setting with the EPS controller and
the monitor display 25
2-2-1 Display monitor icon check and setting 25
2-2-2 Model setting 27
2-2-3 Switch back (plugging/regenerative) braking
force adjustment 28
2-2-4 Regenerative braking force check and
adjustment 29
2-2-5 Pitching control adjustment 30
2-2-6 Hydraulic speed setting and adjustment 31
2-2-7 Display language check and settings 35
2-2-8 Optional function check and settings 36
2-2-9 Lift interrupt function check 38
2-2-10 Current detector check 39
2-2-11 Accelerator potentiometer adjustment 44
2-2-12 Steering angle potentiometer adjustment 45
2-2-13 I/O Check 46
2-2-14 Error history memory1 55
2-2-15 Error history memory 2 57
2-2-16 Battery voltage calibration 58
2-2-17 Load sensor check and calibration 59
2-2-18 Electricity consumption meter check 61
2-2-19 Turning speed reduction setting and check
(OPTION) 64
2-2-20 Clearing the error history memory (memory
initialization) 65
3 Troubleshooting 66
3-1 Self diagnosis function 66
3-1-1 Display 66
3-1-2 Error message list 69
4 Other electrical system checks and adjustments 71
4-1-1 Chassis insulation check 71
4-1-2 Display brightness check and adjustment 71
4-1-3 Hour meter check 72
4-1-4 Auto-power-off function check 73
4-1-5 OIS (Operation Interlock System) check 73
4-1-6 Parking brake alert working check 75
4-1-7 Cooling fan check 77
4-1-8 Turn signal lamp check 77
4-1-9 Built-in charger check 78
4-1-10 Brake oil level warning check 79
4-1-11 Laser pointer check (OPTION) 79
4-1-12 Travel inhibitor check (OPTION) 79
4-1-13 Travel/hydraulic interlock check
(Battery side loading, OPTION) 80
4-1-14 Battery electrolyte level sensor check (OPTION) 80
5 Wiring (Diagrams) 81
5-1 Wiring, system 81
5-1-1 EP9TCB-20TBCB 81
5-1-2 EP9TCB-20TBCB (with two relays for backward) 82
5-2 Wiring, body 83
5-2-1 EP9TCB-20TBCB 83
5-2-2 EP9TCB-20TBCB (with two relays for backward) 84
5-3 Harness, body 85
5-3-1 EP9TCB-20TBCB 85
5-3-2 EP9TCB-20TBCB (with two relays for backward) 86
5-3-3 EP9TCB-20TBCB (with new EPS sensor/Midori Sokki) 87
5-4 Controller wiring 88
5-4-1 EP9TCB-20TBCB 88
5-5 Controller harness 89
5-5-1 Built-in charger/Stationary charger 89
5-5-2 CE specification 90
5-6 Main controller Ass’y 91
5-6-1 Built-in charger/Stationary charger 91
5-6-2 Built-in charger/Stationary charger 92
5-6-3 CE specification 93
5-6-4 CE specification 94
5-6-5 AS specification 95
5-7 Wiring, BC 96
5-7-1 3 phases 200/400V 96
5-8 Harness, BC 97
5-8-1 3 phases 200/400V 97
5-9 Wiring, lamp 99
5-9-1 Revolving lamp 99
5-9-2 Working lamp 100
5-9-3 Backup lamp 101
5-9-4 Rear lamp 102
5-9-5 Tilt level lamp, without laser pointer 103
5-9-6 Tilt level lamp, with laser pointer 104
5-10 Forward & backward chime/ buzzer 105
5-10-1 [Wiring, buzzer (forward & backward)] 105
5-10-2 [Wiring, chime (forward & backward)] 106
5-10-3 [Forward chime / backward buzzer] 107
5-10-4 [Wiring, chime (backward)] 108
5-11 Wiring, lift limit 109
5-12 Harness, accessory 110
5-13 Wiring, heater 111
5-14 Wiring, seat heater 112
5-15 Wiring, lift limit 113
5-16 Wiring, signal 114
5-17 Wiring, wiper 115
5-18 Wiring, AS 117
5-19 Harness, AS 118

CATERPILLAR EP13TCB(J) EP15TCB(J) EP16 18 20TCB(J) EP16 18 20TBCB(J) CONTROLLER SERVICE MANUAL – PDF DOWNLOAD:

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