Caterpillar EP20KC Lift Truck Service Manuals – PDF DOWNLOAD

Description

Caterpillar EP20KC Lift Truck Service Manuals – PDF DOWNLOAD

DESCRIPTION:

Caterpillar EP20KC Lift Truck Service Manuals – PDF DOWNLOAD

FOREWORD :

• This service manual is a guide to servicing of Cat® lift trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — servicing consistent with what you will learn from this service manual.
• Read the respective sections of this manual carefully and familiarize yourself with all the components you will work on, before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are of the trucks with the serial numbers in effect at the time it was approved for printing. Cat lift truck reserves the right to change specifications or design without notice and without incurring obligation.

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar EP20KC Lift Truck Service Manuals – PDF DOWNLOAD

Caterpillar EP16K Chassis, Mast & Options Lift Truck Service Manual

GENERAL INFORMATION Serial number locations, Dimensions, Technical data
VEHICLE ELECTRICAL Console box, Key switch, Lamp specification chart,
COMPONENTS Electrical system of FC (Finger-tip control system)
POWER TRAIN Procedure and suggestions for removal and installation
TRANSFER UNIT Specifications, Structure and functions, Procedures and suggestions for disassembly and reassembly, Service data
REAR AXLE Rear axle, Steering cylinder, Rear wheels
Specifications, Structure and functions, Procedures and suggestions for
BRAKE SYSTEM disassembly and reassembly, Inspection and adjustment, Troubleshooting,
Service data
Specifications, Structure and functions, Procedures and suggestions for removal
STEERING SYSTEM and installation, Steering control valve, Hydraulic circuit, Troubleshooting,
Service data
HYDRAULIC SYSTEM Tank, pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
MASTS AND FORKS Simplex mast, Duplex mast, Triplex mast
Inspection standards, Periodic replacement of parts, Lubrication standards,
SERVICE DATA Main component weight, Tightening torque for standard bolts and nuts,
Special tools
OPTIONS Rearview mirror kit, Backup buzzer kit,Working lamp kit, Tire kit

Caterpillar EP16K, EP18K, EP20KC Chassis & Mast Lift Truck Service Manual

GENERAL INFORMATION Serial Number Locations, Dimensions, Technical Data
VEHICLE ELECTRICAL COMPONENTS Console Box, Key Switch, Lamp Specification Chart
Outline, Controller Components, Logic Card Components, Controller Models,
MAIN CONTROLLER Operation Outline, Drive System, Hydraulic System, Fail-safe System,
Malfunction Detection, Malfunction Data Record, Setting, Self-diagnosis, etc.
TROUBLESHOOTING Faulty central vehicle monitor system, Faulty diagnosis indication, or Other CONTROL FOR abnormalities CIRCUITS
POWER TRAIN Procedure and Key Points for Removal and Installation
Motor Installation Positions, Specifications, Structures, Tightening of High-power
MOTORS Cable Terminals, Inspection of Brushes for Wear and Brush Replacement,
Procedures and Key points for removal and Installation, etc.
TRANSFER UNIT Specifications, Structure and Functions, Procedures and Key Points for Disassembly and Reassembly, Service Data
REAR AXLE Rear Axle, Rear Wheels
Specifications, Structure and Functions, Procedures and Key Points for
BRAKE SYSTEM Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting,
Service Data
Specifications, Structure and functions, Procedures and Key Points for Removal
STEERING SYSTEM and Installation, Steering Control Valve, Hydraulic Circuit, Troubleshooting,
Service Data
HYDRAULIC SYSTEM Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MASTS AND FORKS Simplex Mast, Duplex Mast, Triplex Mast
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards,
SERVICE DATA Main Component Weight, Tightening Torque for Standard Bolts and Nuts,
Special Tools
OPTIONS Back Mirror Kit, Back Buzzer Kit, Working Lamp Kit, Head Lamp Kit, Seat Kit, Tire Kit, Valve Kit

CATERPILLAR EP20KC LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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