Caterpillar EP25K Lift Truck Service Manuals – PDF DOWNLOAD
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Caterpillar EP25K Lift Truck Service Manuals – PDF DOWNLOAD
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Description
Caterpillar EP25K Lift Truck Service Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar EP25K Lift Truck Service Manuals – PDF DOWNLOAD
FOREWORD :
- This service manual is a guide to servicing of Cat® lift trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — servicing consistent with what you will learn from this service manual.
- Read the respective sections of this manual carefully and familiarize yourself with all the components you will work on, before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are of the trucks with the serial numbers in effect at the time it was approved for printing. Cat lift truck reserves the right to change specifications or design without notice and without incurring obligation.
SAFETY PRECAUTIONS:
The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
- Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
- Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
- Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
- Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
- Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
TABLE OF CONTENTS:
Caterpillar EP25K Lift Truck Service Manuals – PDF DOWNLOAD
Caterpillar EP20K Chassis, Mast & Options Service Manual
GENERAL INFORMATION Serial Number Locations, Chassis and Mast Model Identification, Dimensions,
Technical Data
VEHICLE ELECTRICAL Electrical Component Locations, Console Box, Key Switch,
COMPONENTS Lamp Specification Chart, Electrical System of FC
POWER TRAIN General Structure, Removal and Installation
TRANSFER AND Structure and Functions, Procedures and Suggestions for Disassembly and
DIFFERENTIAL Reassembly, Service Data
FRONT AXLE Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE Rear Axle, Rear Wheels, Removal and Installation, Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
Specifications, Structure and Functions, Procedures and Suggestions for
BRAKE SYSTEM Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting,
Service Data
Specifications, Structure and Functions, Procedures and Suggestions for Removal
STEERING SYSTEM and Installation, Steering Gear, Hydraulic Circuit, Troubleshooting,
Service Data
HYDRAULIC SYSTEM Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MAST AND FORK Simplex Mast, Duplex Mast, Triplex Mast
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards,
SERVICE DATA Main Component Weights, Tightening Torque for Standard Bolts and Nuts,
Special Tools
OPTIONS Rearview Mirror Kit, Backup Buzzer Kit,Working Lamp Kit, Tire Kit,
Foot Direction Control Kit
Caterpillar EP20K Controller Service Manual
MAIN CONTROLLER
TROUBLESHOOTING FOR CONTROL CIRCUITS
MOTORS
CATERPILLAR EP25K LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:
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