Caterpillar GC40K Lift Trucks Service Manuals – PDF DOWNLOAD

Description

Caterpillar GC40K Lift Trucks Service Manuals – PDF DOWNLOAD

DESCRIPTION:

Caterpillar GC40K Lift Trucks Service Manuals – PDF DOWNLOAD

FOREWORD :

This service manual is a guide for servicing Cat® forklift trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild the forklift truck.

• The descriptions, illustrations, and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations.
• For your convenience the instructions are grouped by systems as an easy reference. The PSI 4.3 liter engine’s fuel system was changed to comply with the EPA guidelines in 2004 and again at the beginning of 2007.
• This manual has minimal information on the fuel systems. Please see the Fuel System Supplement for information regarding the Multi Port Fuel Injection System (MPFI). Also see the engine service manual for general engine repair or rebuild.

For the items pertaining to the engine, see the following service manuals:
• PSI 4.3L 4X Engine Service Manual

Safety:

A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the lift truck components, the serviceman or mechanic should check the weights noted in this manual.

Use proper lifting procedures when removing any components.
The following is a list of basic precautions that should always be observed:

1. Read and understand all warning plates and decals on the lift truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around lift trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the lift truck or its attachments.
3. Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding job being performed. DO NOT wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
4. DO NOT work on any lift truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the lift truck before performing any disassembly.

5. Lower the forks or other implements to the ground before performing any work on the lift truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from falling unexpectedly.

TABLE OF CONTENTS:

Caterpillar GC40K Lift Trucks Service Manuals – PDF DOWNLOAD

99739-8C100-00_FOREWORD.................................   1
99739-8C100-01_SPECIFICATIONS...........................   4
99739-8C100-02_DIAGNOSTIC_INFORMATION_AND_PROCEDURES....   9
99739-8C100-03_DESCRIPTION_AND_OPERATION................ 170
99739-8C100-04_SPECIAL_TOOL_AND_EQUIPMENT............... 177
99739-8D100-00_FOREWORD................................. 184
99739-8D100-01_GENERAL_INFORMATION...................... 204
99739-8D100-02_COOLING_SYSTEM........................... 220
99739-8D100-03_ELECTRICAL_SYSTEM........................ 223
99739-8D100-04_POWER_TRAIN.............................. 251
99739-8D100-05_POWERSHIFT_TRANSMISSION.................. 263
99739-8D100-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.... 354
99739-8D100-07_REAR_AXLE................................ 376
99739-8D100-08_BRAKE_SYSTEM............................. 398
99739-8D100-09_STEERING_SYSTEM.......................... 429
99739-8D100-10_HYDRAULIC_SYSTEM......................... 445
99739-8D100-11_MAST_AND_FORKS........................... 522
99739-8D100-12_SERVICE_DATA............................. 629
99739-8D100-13_HOW_TO_READ_CIRCUIT_DIAGRAMS............. 646
99739-8D100-14_CIRCUIT_DIAGRAMS......................... 660
99739-8D100-14A_ENGINE_SCHEMATIC........................ 688
	Sheet1.............................................. 688
99739-82100-00.......................................... 689
99739-82100-01.......................................... 696
99739-82100-02.......................................... 716
99739-82100-03.......................................... 722
99739-82100-04.......................................... 736
99739-82100-05.......................................... 751
99739-82100-06.......................................... 832
99739-82100-07.......................................... 855
99739-82100-08.......................................... 877
99739-82100-09.......................................... 907
99739-82100-10.......................................... 924
99739-82100-11.......................................... 997
99739-82100-12..........................................1043
99739-82100NEWS.........................................1066
99739-82110-00..........................................1074
99739-82110-01..........................................1093
99739-82110-02..........................................1114
99739-82110-03..........................................1117
99739-82110-04..........................................1145
99739-82110-05..........................................1160
99739-82110-06..........................................1251
99739-82110-07..........................................1273
99739-82110-08..........................................1295
99739-82110-09..........................................1326
99739-82110-10..........................................1342
99739-82110-11..........................................1420
99739-82110-12..........................................1527
99739-82110-13..........................................1545
99739-82110S............................................1559
99739-94100-00..........................................1583
99739-94100-01..........................................1589
99739-94100-02..........................................1590
99739-94100-03..........................................1592
99739-94100-04..........................................1594
99739-94100-05..........................................1596
99739-94100-06..........................................1598
99739-94100-07..........................................1600
99739-94100-08..........................................1601
99739-94100-09..........................................1604
99739-94100-10..........................................1605
99739-94100-11..........................................1606
99739-94100-12..........................................1607
99739-94100-13..........................................1608
99739-94100-14..........................................1611
99789-84111-00..........................................1612
99789-84111-01..........................................1623
99789-84111-02..........................................1630
99789-84111-03..........................................1641
99789-84111-04..........................................1650
99789-84111-05..........................................1656
99789-84111-06..........................................1663
99789-84111-07..........................................1670
99789-84111-08..........................................1699
99789-84111-08A.........................................1735
99789-84111-09..........................................1739
99789-84111-10..........................................1905
99789-84120-00..........................................1920
99789-84120-01..........................................1935
99789-84120-02..........................................1936
99789-84120-03..........................................1940
99789-84120-04..........................................1945
99789-84120-05..........................................1947
99789-84120-06..........................................1948
99789-84120-07..........................................1950
99789-84120-08..........................................1953
99789-84120-09..........................................1956
99789-84120-10..........................................2083
99789-84120-11..........................................2088
99789-84120-12..........................................2090
99789-84120-13..........................................2097
99789-84120-14..........................................2101
99789-84120-15..........................................2104
99789-84120-16..........................................2110
99789-84120-17..........................................2120
99789-84122-00..........................................2124
99789-84122-01..........................................2130
99789-84122-02..........................................2142
99789-84122-03..........................................2152
99789-84122-04..........................................2160
99789-84122-05..........................................2168
99789-84122-06..........................................2184
99789-84122-07..........................................2224
99789-84122-07A.........................................2232
99789-84122-08..........................................2234
99789-84122-09..........................................2238
99789-84122-10..........................................2488
99789-84122-11..........................................2512
99789-84122-12..........................................2524
99789-84133-00..........................................2527
99789-84133-01..........................................2533
99789-84133-02..........................................2537
99789-84133-03..........................................2545
99789-84133-04..........................................2553
99789-84133-05..........................................2569
99789-84133-06..........................................2591
99789-84133-07..........................................2595
99789-84133-08..........................................2814
99789-84133S............................................2821
GM010_WIRING_SCHEMATIC..................................2823

CATERPILLAR GC40K LIFT TRUCKS SERVICE MANUALS – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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