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Caterpillar GP20N Lift Trucks Service Manuals – PDF DOWNLOAD
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Caterpillar GP20N Lift Trucks Service Manuals – PDF DOWNLOAD
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Description
Caterpillar GP20N Lift Trucks Service Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GP20N Lift Trucks Service Manuals – PDF DOWNLOAD
FOREWORD :
- This service manual is a guide for servicing Cat® Lift Trucks. The long productive life of your truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual.Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild job.
- The descriptions, illustrations and specifications contained in this manual are for Lift Trucks with serial numbers in effect at the time of printing. Cat® Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference. For engine servicing, please refer to the applicable engine service manual.
K15, K21, or K25 Gasoline engine
S4Q2 or S4S Diesel engine
SAFETY PRECAUTIONS :
- Be sure to read this service manual and understand the contents before proceeding with the work. Improper truck operation is dangerous and could result in injury or death. Be sure to familiarize yourself with the systems and components described herein before proceeding with removal or disassembly work.
- For heavyweight components, BE SURE to check the weight of each component beforehand by referring to this service manual. Also, for safety, use proper lifting equipment for removal/ installation work. Following is a list of basic precautions that should always be observed.
(1) Read and understand all warning plates and decals on the truck before proceeding with operation, lubrication, or repair work.
(2) Always wear safety glasses and protective shoes when working around trucks. Be sure to wear safety glasses to prevent any type of metal from getting into your eyes when using a hammer or sledge. Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding operation. Do not wear loose clothing or accessories that can be caught in moving parts. Do not wear rings when you work.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before proceeding with the work.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
(5) Use steps and assist grips (if equipped) when you mount or dismount the truck. Clean the steps, hand rails, and floor of operator seat beforehand. Always face the truck when using steps, ladders, and walkways. If you cannot use the designed access system, use ladders, scaffolds, or work platforms to ensure the safety at the workplace.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Make sure the load is well balanced prior to lifting. (7) To prevent burns, DO NOT touch hot sections of the truck immediately after stopping the truck.
(8) Remove covers carefully. When removing the last two bolts or nuts, loosen gradually to release spring force or pressure.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. Use extreme care immediately after stopping.
(10) Use well maintained tools in a proper way.
TABLE OF CONTENTS:
Caterpillar GP20N Lift Trucks Service Manuals – PDF DOWNLOAD
99719-3F110-00_FOREWORD................................................. 1 99719-3F110-00_FOREWORD............................................. 5 99719-3F110-01_GENERAL_INFORMATION...................................... 25 99719-3F110-01_GENERAL INFORMATION.................................. 25 99719-3F110-02_COOLING_SYSTEM........................................... 33 99719-3F110-02_COOLING SYSTEM....................................... 33 99719-3F110-03_ELECTRICAL_SYSTEM........................................ 39 99719-3F110-03_ELECTRICAL SYSTEM.................................... 39 99719-3F110-04_CONTROLLER............................................... 107 99719-3F110-04_CONTROLLER........................................... 107 99719-3F110-04_CONTROLLERS.............................................. 179 99719-3F110-05_POWER_TRAIN.............................................. 251 99719-3F110-05_POWER TRAIN.......................................... 251 99719-3F110-06_CLUTCHES................................................. 265 99719-3F110-06_CLUTCHES............................................. 265 99719-3F110-07_MANUAL_TRANSMISION....................................... 303 99719-3F110-07_MANUAL TRANSMISION................................... 303 99719-3F110-07_MANUAL_TRANSMISSION...................................... 331 99719-3F110-08_POWERSHIFT_TRANSMISSION.................................. 359 99719-3F110-08_POWERSHIFT TRANSMISSION.............................. 359 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 451 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................ 451 99719-3F110-10_REAR_AXLE................................................ 479 99719-3F110-10_REAR AXLE............................................ 479 99719-3F110-11_BRAKE_SYSTEM............................................. 495 99719-3F110-11_BRAKE SYSTEM......................................... 495 99719-3F110-12_STEERING_SYSTEM.......................................... 519 99719-3F110-12_STEERING SYSTEM...................................... 519 99719-3F110-13_HYDRAULIC_SYSTEM......................................... 541 99719-3F110-13_HYDRAULIC SYSTEM..................................... 541 99719-3F110-14_MAST_AND_FORKS........................................... 609 99719-3F110-14_MAST AND FORKS....................................... 609 99719-3F110-15_SERVICE_DATA............................................. 705 99719-3F110-15_SERVICE DATA......................................... 705 99719-3F120-01.......................................................... 731 99719-3F120-03.......................................................... 739 99719-3F120-03...................................................... 739 99719-3F120s........................................................ 807 99719-3F120s_01................................................. 807 99719-3F120s_02................................................. 808 99719-3F120s_03................................................. 809 99719-3F120s_04................................................. 810 99719-3F120-15.......................................................... 811 99719-3F120T-00......................................................... 839 99719-6F120-00_FOREWORD................................................. 862 99719-6F120-01_GENERAL_INFORMATION...................................... 871 99719-6F120-02_COOLING_SYSTEM........................................... 880 99719-6F120-03_ELECTRICAL_SYSTEM........................................ 887 99719-6F120-03A_ELECTRICAL_SCHEMATIC_SYSTEM............................. 936 99719-6F120s_01..................................................... 936 99719-6F120s_02..................................................... 937 99719-6F120s_03..................................................... 938 99719-6F120s_04..................................................... 939 99719-6F120s_05..................................................... 940 99719-6F120s_06..................................................... 941 99719-6F120-04_CONTROLLERS.............................................. 942 99719-6F120-06-SPEED_POWERSHIFT_TRANSMISSION............................1016 99719-6F120-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1108 99719-6F120-08_REAR_AXLE................................................1136 99719-6F120-09_BRAKE_SYSTEM.............................................1151 99719-6F120-10_STEERING_SYSTEM..........................................1174 99719-6F120-11_HYDRAULIC_SYSTEM.........................................1194 99719-6F120-12_MAST_AND_FORKS...........................................1291 99719-6F120-13_SERVICE_DATA.............................................1379 99719-6M110-01_GENERAL_INFORMATION......................................1447 99719-6M110-02_COOLING_SYSTEM...........................................1457 99719-6M110-03_ELECTRICAL_SYSTEM........................................1465 99719-6M110-03A_WIRING_DIAGRAM..........................................1514 99719-6M110-04_CONTROLLERS..............................................1520 99719-6M110-05_POWER_TRAIN..............................................1594 99719-6M110-06_POWERSHIFT_TRANSMISSION..................................1606 99719-6M110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1698 99719-6M110-08_REAR_AXLE................................................1726 99719-6M110-09_BRAKE_SYSTEM.............................................1742 99719-6M110-10_STEERING_SYSTEM..........................................1766 99719-6M110-11_HYDRAULIC_SYSTEM.........................................1786 99719-6M110-12_MAST_AND_FORKS...........................................1874 99719-6M110-13_SERVICE_DATA.............................................1962 99719-6W110-00_FOREWORD.................................................2031 99719-6W110-01_GENERAL..................................................2037 99719-6W110-02_ELECTRICAL_SYSTEM........................................2041 99719-6W110-02A_WIRING_DIAGRAM..........................................2051 99719-6W110s_Gasoline...............................................2051 99719-6W110s_Diesel.................................................2052 99719-6W110-03_CONTROLLER...............................................2053 99719-6W110-04_POWER_TRAIN..............................................2069 99719-6W110-05_TORQUE_CONVERTER_DRIVE_TRANSMISSION......................2089 99719-6W110-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................2093 99719-6W110-07_BRAKE_SYSTEM.............................................2119 99719-6W110-08_SERVICE_DATA.............................................2147 99719-35120-00_FOREWORD.................................................2155 99719-35120-00_FOREWORD.............................................2156 99719-35120-01_GENERAL_INFORMATION......................................2163 99719-35120-01_GENERAL INFORMATION..................................2163 99719-35120-02_COOLING_SYSTEM...........................................2173 99719-35120-02_COOLING SYSTEM.......................................2173 99719-35120-03_ELECTRICAL_SYSTEM........................................2180 99719-35120-03_ELECTRICAL SYSTEM....................................2180 99719-35120-04_CONTROLLERS..............................................2251 99719-35120-04_CONTROLLERS..........................................2251 99719-35120-05_POWER_TRAIN..............................................2309 99719-35120-05_POWER TRAIN..........................................2309 99719-35120-06_CLUTCHES.................................................2326 99719-35120-06_CLUTCHES.............................................2326 99719-35120-07_MANUAL_TRANSMISION.......................................2363 99719-35120-07_MANUAL TRANSMISION...................................2363 99719-35120-08_POWERSHIFT_TRANSMISSION..................................2387 99719-35120-08_POWERSHIFT TRANSMISSION..............................2387 99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................2432 99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................2432 99719-35120-10_REAR_AXLE................................................2460 99719-35120-10_REAR AXLE............................................2460 99719-35120-11_BRAKE_SYSTEM.............................................2471 99719-35120-11_BRAKE SYSTEM.........................................2471 99719-35120-12_STEERING_SYSTEM..........................................2494 99719-35120-12_STEERING SYSTEM......................................2494 99719-35120-13_HYDRAULIC_SYSTEM.........................................2511 99719-35120-13_HYDRAULIC SYSTEM.....................................2511 99719-35120-14_MAST_AND_FORKS...........................................2598 99719-35120-14_MAST AND FORKS.......................................2598 99719-35120-15_SERVICE_DATA.............................................2689 99719-35120-15_SERVICE DATA.........................................2689 99719-38110-00_FOREWORD.................................................2709 99719-38110-01_GENERAL_INFORMATION......................................2720 99719-38110-02_COOLING_SYSTEM...........................................2730 99719-38110-03_ELECTRIC_SYSTEM..........................................2736 99719-38110-04_CONTROLLERS..............................................2791 99719-38110-05_POWER_TRAIN..............................................2871 99719-38110-06_CLUTCHES.................................................2887 99719-38110-07_MANUAL_TRANSMISSION......................................2925 99719-38110-08_POWERSHIFT_TRANSMISSION..................................2951 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................3041 99719-38110-10_REAR_AXLE................................................3069 99719-38110-11_BRAKE_SYSTEM.............................................3085 99719-38110-12_STEERING_SYSTEM..........................................3109 99719-38110-13_HYDRAULIC_SYSTEM.........................................3129 99719-38110-14_MAST_AND_FORKS...........................................3217 99719-38110-15_SERVICE_DATA.............................................3307 99719-38210-00_FOREWORD.................................................3378 99719-38210-00_FOREWORD.............................................3379 99719-38210-01_GENERAL_INFORMATION......................................3399 99719-38210-01_GENERAL INFORMATION..................................3399 99719-38210-02_COOLING_SYSTEM...........................................3407 99719-38210-02_COOLING SYSTEM.......................................3407 99719-38210-03_ELECTRICAL_SYSTEM........................................3412 99719-38210-03_ELECTRICAL SYSTEM....................................3412 99719-38210-04_CONTROLLER...............................................3484 99719-38210-04_CONTROLLER...........................................3484 99719-38210-05_POWER_TRAIN..............................................3555 99719-38210-05_POWER TRAIN..........................................3555 99719-38210-06_CLUTCHES.................................................3569 99719-38210-06_CLUTCHES.............................................3569 99719-38210-07_MANUAL_TRANSMISION.......................................3607 99719-38210-07_MANUAL TRANSMISION...................................3607 99719-38210-08_POWERSHIFT_TRANSMISSION..................................3634 99719-38210-08_POWERSHIFT TRANSMISSION..............................3634 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................3726 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................3726 99719-38210-10_REAR_AXLE................................................3754 99719-38210-10_REAR AXLE............................................3754 99719-38210-11_BRAKE_SYSTEM.............................................3770 99719-38210-11_BRAKE SYSTEM.........................................3770 99719-38210-12_STEERING_SYSTEM..........................................3793 99719-38210-12_STEERING SYSTEM......................................3793 99719-38210-13_HYDRAULIC_SYSTEM.........................................3814 99719-38210-13_HYDRAULIC SYSTEM.....................................3814 99719-38210-14_MAST_AND_FORKS...........................................3881 99719-38210-14_MAST AND FORKS.......................................3881 99719-38210-15_SERVICE_DATA.............................................3977 99719-38210-15_SERVICE DATA.........................................3977 99719-69120-00..........................................................4002 99719-69120-01..........................................................4025 99719-69120-02..........................................................4030 99719-69120-03..........................................................4035 99719-69120-03A.........................................................4074 99719-69120-04..........................................................4078 99719-69120-05..........................................................4194 99719-69120-06..........................................................4207 99719-69120-07..........................................................4301 99719-69120-08..........................................................4328 99719-69120-09..........................................................4346 99719-69120-10..........................................................4371 99719-69120-11..........................................................4389 99719-69120-12..........................................................4491 99719-69120-13..........................................................4597 99739-351T0-00..........................................................4623 99739-351T0-01..........................................................4628 99739-351T0-02..........................................................4629 99739-351T0-03..........................................................4631 99739-351T0-04..........................................................4634 99739-351T0-05..........................................................4646 99739-351T0-06..........................................................4655 99739-351T0-07..........................................................4656 99739-351T0-08..........................................................4658 99789-40100-00_FOREWORD.................................................4660 99789-40100-01_GENERAL_INFORMATION......................................4665 99789-40100-02_MAINTENANCE..............................................4675 99789-40100-03_ENGINE_MECHANICAL........................................4687 99789-40100-04_ENGINE_LUBRICATION_&_COOLING_SYSTEMS.....................4731 99789-40100-05_ENGINE_FUEL..............................................4739 99789-40100-06_ENGINE_CONTROL_SYSTEM....................................4759 99789-40100-07_ENGINE_ELECTRICAL_SYSTEM.................................4815 07_EE...............................................................4815 空白ページ...............................................................4830 99789-65110-00..........................................................4833 99789-65110-01..........................................................4839 99789-65110-02..........................................................4865 99789-65110-03..........................................................4879 99789-65110-04..........................................................4893 99789-65110-05..........................................................4943 99789-65110-06..........................................................5023 99789-65110-07..........................................................5033 99789-65110-08..........................................................5053 99789-67100-00..........................................................5073 99789-67100-01..........................................................5078 99789-67100-02..........................................................5104 99789-67100-03..........................................................5116 99789-67100-04..........................................................5130 99789-67100-05..........................................................5179 99789-67100-06..........................................................5238 99789-67100-07..........................................................5247 99789-67100-08..........................................................5271 99789-83100-01_GENERAL_INFORMATION......................................5288 99789-83100-02_MAINTENANCE..............................................5316 99789-83100-03_ENGINE_TUNE-UP...........................................5328 99789-83100-04_ENGINE_MECHANICAL........................................5348 99789-83100-05_ENGINE_LUBRICATION_&_COOLING_SYSTEMS.....................5396 99789-83100-06_ENGINE_FUEL..............................................5404 99789-83100-07_ENGINE_ELECTRICAL_SYSTEM.................................5420 EE..................................................................5420 空白ページ...............................................................5437 99789-85110-00..........................................................5440 99789-85110-01..........................................................5445 99789-85110-02..........................................................5472 99789-85110-03..........................................................5484 99789-85110-04..........................................................5504 99789-85110-05..........................................................5553 99789-85110-06..........................................................5633 99789-85110-07..........................................................5642 99789-85110-08..........................................................5667 99789-87100-00..........................................................5685 99789-87100-01..........................................................5690 99789-87100-02..........................................................5717 99789-87100-03..........................................................5729 99789-87100-04..........................................................5749 GASOLINE_ENGINE_99729-93100_00_FOREWORD.................................5800 GASOLINE_ENGINE_99729-93100_01_GENERAL_INFORMATION......................5806 GASOLINE_ENGINE_99729-93100_02_MAINTENANCE..............................5834 GASOLINE_ENGINE_99729-93100_03_ENGINE_TUNE-UP...........................5846 GASOLINE_ENGINE_99729-93100_04_ENGINE_MECHANICAL........................5866 GASOLINE_ENGINE_99729-93100_05_ENGINE_CONTROL...........................5918 GASOLINE_ENGINE_99729-93100_06_ENGINE_LUBRICATION_AND_COOLING_SYSTEM....5976 GASOLINE_ENGINE_99729-93100_07_ENGINE_FUEL..............................5986 GASOLINE_ENGINE_99729-93100_08_ENGINE_ELECTRICAL........................6014
CATERPILLAR GP20N LIFT TRUCKS SERVICE MANUALS – PDF DOWNLOAD:
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