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Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual - Image 2

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual

Name: Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis &amp; Mast Service Manual
SKU: 172523
Availability: InStock

Original price was: $89.95.Current price is: $31.95.

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual – PDF DOWNLOAD

Pub. No. 99739-66100

For use with GM4.3L, S6S Engine Service Manual

GP40K ET29B-00011-up DP40K ET19C-00011-up
GP40KL ET29B-50001-up DP40KL ET19C-50001-up
GP45K ET29B-80001-up DP45K ET19C-80001-up
GP50K ET33A-50001-up DP50K ET28B-50001-up

Category: CATERPILLAR Tags: Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast, Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual, Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual - PDF DOWNLOAD Vendor: OEM Service PDFs

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Description

Description

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual – PDF DOWNLOAD

CATERPILLAR GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K CHASSIS & MAST SERVICE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual – PDF DOWNLOAD

Pub. No. 99739-66100

For use with GM4.3L, S6S Engine Service Manual

GP40K ET29B-00011-up DP40K ET19C-00011-up
GP40KL ET29B-50001-up DP40KL ET19C-50001-up
GP45K ET29B-80001-up DP45K ET19C-80001-up
GP50K ET33A-50001-up DP50K ET28B-50001-up

FOREWORD :

This service manual is a guide to servicing of Caterpillar® Lift Trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing – the servicing consistent with what you will learn from this service manual.

We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Caterpillar reserves the right to change specifications or design without notice and without incurring obligation.

GP40K, GP40KL, GP45K, and GP50K are powered by GM4.3L gasoline engine.
DP40K, DP40KL, DP45K, and DP50K are powered by Mitsubishi S6S diesel engine.

The service mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the service mechanic should check the weights noted in this manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the machine before operating, lubricating or repairing the product.

2. Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when pounding on any part of the machine or its attachments with a hammer or sledge. Use welder’s gloves, hood goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.

3. Do not work on any machine that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the machine before performing any disassembly.

4. Lower the forks or other implements to the ground before performing any work on the machine. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.

5. Use steps and grab handles (if applicable) when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

6. To reduce the risk of back injury, use a hoist when lifting components which weigh 23 kg (50lb.) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. 7. To reduce the risk of burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.

8. Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any spring or other pressure before removing the last two bolts or nuts completely.

9. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.

10. Always use tools that are in good condition and be sure you understand how to use them before performing any service work.

TABLE OF CONTENTS:

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual – PDF DOWNLOAD

GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
POWER TRAIN
POWER SHIFT TRANSMISSIONS
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MASTS AND FORKS
SERVICE DATA
OPTIONS

PLEASE NOTE:

This is the SAME exact manual used by your dealers to fix your vehicle.
The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual – PDF DOWNLOAD

Description

Caterpillar GP40K GP40KL GP45K GP50K; DP40K DP40KL DP45K DP50K Chassis & Mast Service Manual – PDF DOWNLOAD

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