Caterpillar GP40KL Lift Trucks Service Manuals – PDF DOWNLOAD

Description

Caterpillar GP40KL Lift Trucks Service Manuals – PDF DOWNLOAD

DESCRIPTION:

Caterpillar GP40KL Lift Trucks Service Manuals – PDF DOWNLOAD

FOREWORD :

This service manual is a guide for servicing Cat® lift trucks. For your convenience the instructions are grouped by systems as a ready reference. The long productive life of your lift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual.

• Read the respective sections of this manual carefully and familiarize yourself with all of the components before attemting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are for trucks with serial numbers in effect at the time of printing.
• Cat Lift Trucks reserves the right to change specifications or design without notice and without incurring obligation. The trucks listed in this manual are powered by TB45 gasoline engines or S6S diesel engines. For engine servicing, please refer to the applicable engine service manual.

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar GP40KL Lift Trucks Service Manuals – PDF DOWNLOAD

99739-36130-00_FOREWORD........................................   1
	99739-36130-00_FOREWORD....................................   2
99739-36130-01_GENERAL_INFORMATION.............................   7
	99739-36130-01_GENERAL INFORMATION.........................   7
99739-36130-02_COOLING_SYSTEM..................................  23
	99739-36130-02_COOLING SYSTEM..............................  23
99739-36130-03_ELECTRICAL_SYSTEM...............................  30
	99739-36130-03_ELECTRICAL SYSTEM...........................  30
99739-36130-04_POWER_TRAIN.....................................  62
	99739-36130-04_POWER TRAIN.................................  62
99739-36130-05_CLUTCHES_(DP40K_DP40KL_DP45K)...................  71
	99739-36130-05_CLUTCHES (DP40K/DP40KL/DP45K)...............  71
99739-36130-06_MANUAL_TRANSMISSION_(DP40K_DP40KL_DP45K)........ 106
	99739-36130-06_MANUAL TRANSMISSION (DP40K/DP40KL/DP45K).... 106
99739-36130-07_POWERSHIFT_TRANSMISSIONS........................ 127
	99739-36130-07_POWERSHIFT TRANSMISSIONS.................... 127
99739-36130-08_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL........... 205
	99739-36130-08_FRONT AXLE AND REDUCTION DIFFERENTIAL....... 205
99739-36130-09_REAR_AXLE....................................... 223
	99739-36130-09_REAR AXLE................................... 223
99739-36130-10_BRAKE_SYSTEM.................................... 256
	99739-36130-10_BRAKE SYSTEM................................ 256
99739-36130-11_STEERING_SYSTEM................................. 294
	99739-36130-11_STEERING SYSTEM............................. 294
99739-36130-12_HYDRAULIC_SYSTEM................................ 334
	99739-36130-12_HYDRAULIC SYSTEM............................ 334
99739-36130-13_MAST_AND_FORKS.................................. 407
	99739-36130-13_MAST AND FORKS.............................. 407
99739-36130-14_SERVICE_DATA.................................... 454
	99739-36130-14_SERVICE DATA................................ 454
99739-36130-15_OPTIONS......................................... 473
	99739-36130-15_OPTIONS..................................... 473
99739-65120-00................................................. 497
99739-65120-01................................................. 505
99739-65120-02................................................. 523
99739-65120-03................................................. 531
99739-65120-03A................................................ 591
99739-65120-04................................................. 593
99739-65120-05................................................. 603
99739-65120-06................................................. 681
99739-65120-07................................................. 701
99739-65120-08................................................. 719
99739-65120-09................................................. 757
99739-65120-10................................................. 775
99739-65120-11................................................. 891
99739-65120-12................................................. 935
99739-65120-13................................................. 955
99739-65220-00................................................. 977
99739-65220-01................................................. 985
99739-65220-02.................................................1003
99739-65220-03.................................................1011
99739-65220-03A................................................1073
99739-65220-04.................................................1075
99739-65220-05.................................................1085
99739-65220-06.................................................1163
99739-65220-07.................................................1183
99739-65220-08.................................................1201
99739-65220-09.................................................1239
99739-65220-10.................................................1257
99739-65220-11.................................................1373
99739-65220-12.................................................1417
99739-65220-13.................................................1437
99739-65320-00.................................................1459
99739-65320-01.................................................1467
99739-65320-02.................................................1485
99739-65320-03.................................................1493
99739-65320-03A................................................1555
99739-65320-04.................................................1557
99739-65320-05.................................................1567
99739-65320-06.................................................1645
99739-65320-07.................................................1665
99739-65320-08.................................................1683
99739-65320-09.................................................1721
99739-65320-10.................................................1739
99739-65320-11.................................................1855
99739-65320-12.................................................1899
99739-65320-13.................................................1919
99789-66110-00.................................................1941
99789-66110-01.................................................1946
99789-66110-02.................................................1971
99789-66110-03.................................................1981
99789-66110-04.................................................2031
99789-66110-05.................................................2035
99789-66110-06.................................................2040
99789-66110-07.................................................2131
99789-66110-08.................................................2167
99789-84120-00.................................................2182
99789-84120-01.................................................2197
99789-84120-02.................................................2198
99789-84120-03.................................................2202
99789-84120-04.................................................2207
99789-84120-05.................................................2209
99789-84120-06.................................................2210
99789-84120-07.................................................2212
99789-84120-08.................................................2215
99789-84120-09.................................................2218
99789-84120-10.................................................2345
99789-84120-11.................................................2350
99789-84120-12.................................................2352
99789-84120-13.................................................2359
99789-84120-14.................................................2363
99789-84120-15.................................................2366
99789-84120-16.................................................2372
99789-84120-17.................................................2382
SCHEMATIC_SEBN0001-01_MICHEL_CABIN.............................2386

CATERPILLAR GP40KL LIFT TRUCKS SERVICE MANUALS – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V