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Caterpillar GP40N Lift Trucks Service Manual + Operation & Maintenance Manual
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Caterpillar GP40N Lift Trucks Service Manual + Operation & Maintenance Manual – PDF DOWNLOAD
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Description
Caterpillar GP40N Lift Trucks Service Manual + Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GP40N Lift Trucks Service Manual + Operation & Maintenance Manual – PDF DOWNLOAD
FOREWORD
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating
lift trucks, and is now mandating operator training for all lift truck operators.
SAFE and EFFICIENT OPERATION of a lift truck depends to a great extent on the skill and alertness of the operator. To develop
the skill, the operator should read this manual to understand the following points:
(1) Working capabilities and limitations of the lift truck
(2) Make-up of the lift truck
(3) Safe driving and load handling procedures
It is the employer’s responsibility to make sure the operator can see, hear, and has the physical and mental ability to operate
the lift truck safely.
It is also important that a qualified person experienced in lift truck operation should guide new operators through several
driving and load handling operations before they attempt to operate the lift truck on their own.
Note:
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a lift truck, make sure the necessary instructions are available and understood.
– Forklift truck operator training is provided through your authorized Cat lift truck dealer. They will be glad to help you and answer any questions you may have about operating your new lift truck. Forklift trucks are NOT intended for use on public roads.
– If you resell a lift truck, be sure to attach the original Operation & Maintenance Manual to the lift truck. In some countries, strict regulations do not allow imported lift trucks for resale. For resale information, contact your authorized Cat lift truck dealer.
– If a lift truck is resold from another country, an Operation & Maintenance Manual attached to the lift truck may not meet your country’s rules and regulations. For manual information, contact your authorized Cat lift truck dealer.
TABLE OF CONTENTS:
Caterpillar GP40N Lift Trucks Service Manual + Operation & Maintenance Manual – PDF DOWNLOAD
99730-3E140_00_FOREWORD....................................... 1 99730-3E140_01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.......... 11 99730-3E140_02_KNOW_YOUR_LIFT_TRUCK........................... 45 99730-3E140_03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE...... 89 99730-3E140_04_REFUELING...................................... 99 99730-3E140_05_OPERATION...................................... 103 99730-3E140_06_OPERATING_TECHNIQUES........................... 119 99730-3E140_07_STORING_THE_LIFT_TRUCK......................... 133 99730-3E140_08_TRANSPORTATION_HINTS........................... 135 99730-3E140_09_SPECIAL_SITUATIONS............................. 137 99730-3E140_10_TROUBLESHOOTING................................ 141 99730-3E140_11_MAINTENANCE.................................... 157 99730-3E140_12_SERVICE_DATA................................... 205 99730-3E140_13_TO_THE_CAT_LIFT_TRUCK_OWNER.................... 213 99730-6B120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.......... 221 99730-6B120-02_KNOW_YOUR_LIFT_TRUCK........................... 253 99730-6B120-03_HOW_TO_AVOID_A_TIPOVER___HOW_TO_SURVIVE_ONE.... 313 99730-6B120-04_REFUELING...................................... 323 99730-6B120-05_OPERATION...................................... 327 99730-6B120-06_OPERATING_TECHNIQUES........................... 343 99730-6B120-07_STORING_THE_LIFT_TRUCK......................... 357 99730-6B120-08_TRANSPORTATION_HINTS........................... 359 99730-6B120-09_SPECIAL_SITUATIONS............................. 365 99730-6B120-10_TROUBLESHOOTING................................ 369 99730-6B120-11_MAINTENANCE.................................... 395 99730-6B120-12_SERVICE_DATA................................... 451 99730-6B120-13_TO_THE_CAT_LIFT_TRUCK_OWNER.................... 459 99730-6B120-14_APPENDIX....................................... 463 99730-6E110-00_FOREWORD....................................... 475 99730-6E110-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.......... 482 99730-6E110-02_KNOW_YOUR_LIFT_TRUCK........................... 516 99730-6E110-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE...... 576 99730-6E110-04_REFUELING...................................... 586 99730-6E110-05_OPERATION...................................... 590 99730-6E110-06_OPERATING_TECHNIQUES........................... 616 99730-6E110-07_STORING_THE_LIFT_TRUCK......................... 634 99730-6E110-08_TRANSPORTATION_HINTS........................... 638 99730-6E110-09_SPECIAL_SITUATIONS............................. 640 99730-6E110-10_TROUBLESHOOTING................................ 644 99730-6E110-11_MAINTENANCE.................................... 668 99730-6E110-12_SERVICE_DATA................................... 710 99730-6E110-13_TO_THE_CAT_LIFT_TRUCK_OWNER.................... 718 99730-6E110-14_APPENDIX....................................... 722 99730-67110-00_FOREWORD....................................... 738 99730-67110-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.......... 745 99730-67110-02_KNOW_YOUR_LIFT_TRUCK........................... 779 99730-67110-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE...... 839 99730-67110-04_REFUELING...................................... 849 99730-67110-05_OPERATION...................................... 853 99739-3E110-02_COOLING_SYSTEM................................. 879 99739-3E110-04_CONTROLLERS.................................... 889 99739-3E110-05_POWER_TRAIN.................................... 961 99739-3E110-06_POWERSHIFT_TRANSMISSION........................ 979 99739-3E110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL..........1081 99739-3E110-08_REAR_AXLE......................................1145 99739-3E110-10_STEERING_SYSTEM................................1171 99739-3E110-11_HYDRAULIC_SYSTEM...............................1199 99739-3E110-12_MAST_AND_FORKS.................................1273 99739-3E120-01................................................1387 99739-3E120-03................................................1393 99739-3E120-03............................................1393 99739-3E120s..............................................1459 99739-3E120s_01.......................................1459 99739-3E120s_02.......................................1460 99739-3E120s_03.......................................1461 99739-3E120s_04.......................................1462 99739-3E120s_05.......................................1463 99739-3E120-09................................................1464 99739-3E120-13................................................1524 99739-3E120T-00...............................................1550 99739-6B110-00_FOREWORD.......................................1571 99739-6B110-01_GENERAL_INFORMATION............................1598 99739-6B110-02_COOLING_SYSTEM.................................1604 99739-6B110-03_ELECTRICAL_SYSTEM..............................1613 99739-6B110-03A_ELECTRICAL_SCHEMATIC_SYSTEM...................1686 99739-6B110(1-5)..........................................1686 99739-6B110(2-5)..........................................1687 99739-6B110(3-5)..........................................1688 99739-6B110(4-5)..........................................1689 99739-6B110(5-5)..........................................1690 99739-6B110-04_CONTROLLERS....................................1691 99739-6B110-05_POWER_TRAIN....................................1794 99739-6B110-06-SPEED_POWERSHIFT_TRANSMISSION..................1812 99739-6B110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL..........1904 99739-6B110-08_REAR_AXLE......................................1961 99739-6B110-09_BRAKE_SYSTEM...................................1981 99739-6B110-10_STEERING_SYSTEM................................2038 99739-6B110-11_HYDRAULIC_SYSTEM...............................2061 99739-6B110-12_MAST_AND_FORKS.................................2185 99739-6B110-13_SERVICE_DATA...................................2281 99739-6B110-14_OPTIONS........................................2305 99739-6B110-15_HOW_TO_READ_CIRCUIT_DIAGRAMS...................2332 99739-6B110-16_CIRCUIT_DIAGRAM................................2345 99739-6E100S..................................................2389 99739-6E110-00_FOREWORD.......................................2397 99739-6E110t_Part1........................................2397 99739-6E110t_Part2........................................2399 99739-6E110t_Part3........................................2405 99739-6E110-01_GENERAL_INFORMATION............................2407 99739-6E110-02_COOLING_SYSTEM.................................2415 99739-6E110-03_ELECTRICAL_SYSTEM..............................2425 99739-6E110-04_CONTROLLERS....................................2479 99739-6E110-05_POWER_TRAIN....................................2563 99739-6E110-06_POWERSHIFT_TRANSMISSION........................2585 99739-6E110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL..........2667 99739-6E110-08_REAR_AXLE......................................2731 99739-6E110-09_BRAKE_SYSTEM...................................2751 99739-6E110-10_STEERING_SYSTEM................................2797 99739-6E110-11_HYDRAULIC_SYSTEM...............................2821 99739-6E110-12_MAST_AND_FORKS.................................2931 99739-6E110-13_SERVICE_DATA...................................3025 99739-6E110t_Part16.......................................3025 99739-6E110t_Part17.......................................3051 99739-6E110t_Part18.......................................3052 99739-31100-00................................................3053 99739-31100-01................................................3056 99739-31100-02................................................3078 99739-31100-03................................................3089 99739-31100-04................................................3137 99739-31100-05................................................3140 99739-31100-06................................................3145 99739-31100-07................................................3229 99739-31100-08................................................3251 99739-41100-00_FOREWORD.......................................3266 99739-41100-01_ENGINE_GENERAL.................................3271 99739-41100-02_ENGINE_TUNE-UP.................................3297 99739-41100-03_ENGINE_MECHANICAL..............................3309 99739-41100-04_ENGINE_LUBRICATION.............................3357 99739-41100-05_ENGINE_COOLING_SYSTEM..........................3361 99739-41100-06_ENGINE_CONTROL.................................3367 99739-41100-07_ENGINE_FUEL_SYSTEM.............................3447 99739-41100-08_ENGINE_ELECTRICAL_SYSTEM.......................3469 EL........................................................3469 99739-67100-02................................................3485 99739-67100-03A...............................................3495 99739-67100-04................................................3503 99739-67100-05................................................3586 99739-67100-07................................................3608 99739-67100-08................................................3672 99739-67100-10................................................3691 99739-67110-00_FOREWORD.......................................3715 99739-67110-01_GENERAL_INFORMATION............................3725 99739-67110-03_ELECTRICAL_SYSTEM..............................3733 99739-67110s.pdf.......................................... 0 99739-67110s_01.......................................3781 99739-67110s_02.......................................3782 99739-67110s_03.......................................3783 99739-67110s_04.......................................3784 99739-67110s_05.......................................3785 99739-67110s_06.......................................3786 99739-67110s_07.......................................3787 99739-67110s_08.......................................3788 99739-67110-06_POWERSHIFT_TRANSMISSION........................3789 99739-67110-09_BRAKE_SYSTEM...................................3871 99739-67110-11_HYDRAULIC_SYSTEM...............................3917 99739-67110-12_MAST_AND_FORKS.................................4027 99739-67110-13_SERVICE_DATA...................................4121
CATERPILLAR GP40N LIFT TRUCKS SERVICE MANUAL + OPERATION & MAINTENANCE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
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- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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