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Caterpillar GPE25N Lift Truck Service Manuals – PDF DOWNLOAD
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Caterpillar GPE25N Lift Truck Service Manuals – PDF DOWNLOAD
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Description
Caterpillar GPE25N Lift Truck Service Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GPE25N Lift Truck Service Manuals – PDF DOWNLOAD
FOREWORD :
This service manual is a guide for servicing Cat® Lift Trucks. The long productive life of your truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual.
- Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild job. The descriptions, illustrations and specifications contained in this manual are for Lift Trucks with serial numbers in effect at the time of printing.
- Cat® Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.
For engine servicing, please refer to the applicable engine service manual.
K15, K21, or K25 Gasoline engine
S4Q2 or S4S Diesel engine
SAFETY PRECAUTIONS :
- Be sure to read this service manual and understand the contents before proceeding with the work. Improper truck operation is dangerous and could result in injury or death. Be sure to familiarize yourself with the systems and components described herein before proceeding with removal or disassembly work.
- For heavyweight components, BE SURE to check the weight of each component beforehand by referring to this service manual. Also, for safety, use proper lifting equipment for removal/ installation work. Following is a list of basic precautions that should always be observed.
(1) Read and understand all warning plates and decals on the truck before proceeding with operation, lubrication, or repair work.
(2) Always wear safety glasses and protective shoes when working around trucks. Be sure to wear safety glasses to prevent any type of metal from getting into your eyes when using a hammer or sledge. Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding operation. Do not wear loose clothing or accessories that can be caught in moving parts. Do not wear rings when you work.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before proceeding with the work.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
(5) Use steps and assist grips (if equipped) when you mount or dismount the truck. Clean the steps, hand rails, and floor of operator seat beforehand. Always face the truck when using steps, ladders, and walkways. If you cannot use the designed access system, use ladders, scaffolds, or work platforms to ensure the safety at the workplace.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Make sure the load is well balanced prior to lifting. (7) To prevent burns, DO NOT touch hot sections of the truck immediately after stopping the truck.
(8) Remove covers carefully. When removing the last two bolts or nuts, loosen gradually to release spring force or pressure.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. Use extreme care immediately after stopping.
(10) Use well maintained tools in a proper way.
TABLE OF CONTENTS:
Caterpillar GPE25N Lift Truck Service Manuals – PDF DOWNLOAD
99719-3F110-00_FOREWORD................................................. 1 99719-3F110-00_FOREWORD............................................. 5 99719-3F110-01_GENERAL_INFORMATION...................................... 25 99719-3F110-01_GENERAL INFORMATION.................................. 25 99719-3F110-02_COOLING_SYSTEM........................................... 33 99719-3F110-02_COOLING SYSTEM....................................... 33 99719-3F110-03_ELECTRICAL_SYSTEM........................................ 39 99719-3F110-03_ELECTRICAL SYSTEM.................................... 39 99719-3F110-04_CONTROLLER............................................... 107 99719-3F110-04_CONTROLLER........................................... 107 99719-3F110-05_POWER_TRAIN.............................................. 179 99719-3F110-05_POWER TRAIN.......................................... 179 99719-3F110-06_CLUTCHES................................................. 193 99719-3F110-06_CLUTCHES............................................. 193 99719-3F110-07_MANUAL_TRANSMISION....................................... 231 99719-3F110-07_MANUAL TRANSMISION................................... 231 99719-3F110-07_MANUAL_TRANSMISSION...................................... 259 99719-3F110-08_POWERSHIFT_TRANSMISSION.................................. 287 99719-3F110-08_POWERSHIFT TRANSMISSION.............................. 287 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 379 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................ 379 99719-3F110-10_REAR_AXLE................................................ 407 99719-3F110-11_BRAKE_SYSTEM............................................. 423 99719-3F110-11_BRAKE SYSTEM......................................... 423 99719-3F110-12_STEERING_SYSTEM.......................................... 447 99719-3F110-12_STEERING SYSTEM...................................... 447 99719-3F110-13_HYDRAULIC_SYSTEM......................................... 469 99719-3F110-13_HYDRAULIC SYSTEM..................................... 469 99719-3F110-14_MAST_AND_FORKS........................................... 537 99719-3F110-14_MAST AND FORKS....................................... 537 99719-3F110-15_SERVICE_DATA............................................. 633 99719-3F110-15_SERVICE DATA......................................... 633 99719-3F120-01.......................................................... 659 99719-3F120-03.......................................................... 667 99719-3F120-03...................................................... 667 99719-3F120s........................................................ 735 99719-3F120s_01................................................. 735 99719-3F120s_02................................................. 736 99719-3F120s_03................................................. 737 99719-3F120s_04................................................. 738 99719-3F120-15.......................................................... 739 99719-3F120T-00......................................................... 767 99719-6W110-00_FOREWORD................................................. 790 99719-6W110-01_GENERAL.................................................. 796 99719-6W110-02_ELECTRICAL_SYSTEM........................................ 800 99719-6W110-02A_WIRING_DIAGRAM.......................................... 810 99719-6W110s_Gasoline............................................... 810 99719-6W110s_Diesel................................................. 811 99719-6W110-03_CONTROLLER............................................... 812 99719-6W110-04_POWER_TRAIN.............................................. 828 99719-6W110-05_TORQUE_CONVERTER_DRIVE_TRANSMISSION...................... 848 99719-6W110-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 852 99719-6W110-07_BRAKE_SYSTEM............................................. 878 99719-6W110-08_SERVICE_DATA............................................. 906 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 914 99719-38110-10_REAR_AXLE................................................ 942 99719-38110-11_BRAKE_SYSTEM............................................. 958 99719-38110-12_STEERING_SYSTEM.......................................... 982 99719-38110-13_HYDRAULIC_SYSTEM.........................................1002 99719-38110-14_MAST_AND_FORKS...........................................1090 99719-38110-15_SERVICE_DATA.............................................1180 99719-38210-00_FOREWORD.................................................1251 99719-38210-00_FOREWORD.............................................1252 99719-38210-01_GENERAL_INFORMATION......................................1272 99719-38210-01_GENERAL INFORMATION..................................1272 99719-38210-02_COOLING_SYSTEM...........................................1280 99719-38210-02_COOLING SYSTEM.......................................1280 99719-38210-03_ELECTRICAL_SYSTEM........................................1285 99719-38210-03_ELECTRICAL SYSTEM....................................1285 99719-38210-04_CONTROLLER...............................................1357 99719-38210-04_CONTROLLER...........................................1357 99719-38210-05_POWER_TRAIN..............................................1428 99719-38210-05_POWER TRAIN..........................................1428 99719-38210-06_CLUTCHES.................................................1442 99719-38210-06_CLUTCHES.............................................1442 99719-38210-07_MANUAL_TRANSMISION.......................................1480 99719-38210-07_MANUAL TRANSMISION...................................1480 99719-38210-08_POWERSHIFT_TRANSMISSION..................................1507 99719-38210-08_POWERSHIFT TRANSMISSION..............................1507 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1599 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................1599 99719-38210-10_REAR_AXLE................................................1627 99719-38210-10_REAR AXLE............................................1627 99719-38210-11_BRAKE_SYSTEM.............................................1643 99719-38210-11_BRAKE SYSTEM.........................................1643 99719-38210-12_STEERING_SYSTEM..........................................1666 99719-38210-12_STEERING SYSTEM......................................1666 99719-38210-13_HYDRAULIC_SYSTEM.........................................1687 99719-38210-13_HYDRAULIC SYSTEM.....................................1687 99719-38210-14_MAST_AND_FORKS...........................................1754 99719-38210-14_MAST AND FORKS.......................................1754 99719-38210-15_SERVICE_DATA.............................................1850 99719-38210-15_SERVICE DATA.........................................1850 99789-85110-00..........................................................1875 99789-85110-01..........................................................1880 99789-85110-02..........................................................1907 99789-85110-03..........................................................1919 99789-85110-04..........................................................1939 99789-85110-05..........................................................1988 99789-85110-06..........................................................2068 99789-85110-07..........................................................2077 99789-85110-08..........................................................2102 99789-87100-00..........................................................2120 99789-87100-01..........................................................2125 99789-87100-02..........................................................2152 99789-87100-03..........................................................2164 99789-87100-04..........................................................2184 99789-87100-05..........................................................2235 99789-87100-06..........................................................2292 99789-87100-07..........................................................2301 99789-87100-08..........................................................2329 GASOLINE_ENGINE_99729-93100_00_FOREWORD.................................2350 GASOLINE_ENGINE_99729-93100_01_GENERAL_INFORMATION......................2356 GASOLINE_ENGINE_99729-93100_02_MAINTENANCE..............................2384 GASOLINE_ENGINE_99729-93100_03_ENGINE_TUNE-UP...........................2396 GASOLINE_ENGINE_99729-93100_04_ENGINE_MECHANICAL........................2416 GASOLINE_ENGINE_99729-93100_05_ENGINE_CONTROL...........................2468 GASOLINE_ENGINE_99729-93100_06_ENGINE_LUBRICATION_AND_COOLING_SYSTEM....2526 GASOLINE_ENGINE_99729-93100_07_ENGINE_FUEL..............................2536 GASOLINE_ENGINE_99729-93100_08_ENGINE_ELECTRICAL........................2564
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CATERPILLAR GPE25N LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:
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