Caterpillar NR16KC Lift Trucks Operation & Maintenance Manuals – PDF DOWNLOAD

Description

Caterpillar NR16KC Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Caterpillar NR16KC Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

Safety instructions
Instructions for site supervisor
• Familiarise yourself with the operating instructions and its contents.
• Train the operator on the use, safety, and maintenance aspects of the truck.
• Control that the operating and maintenance instructions, and safety regulations are observed.
Occupational safety
• Keep the truck clean and in good working order. Carry out the daily and weekly maintenance checks in
accordance with the maintenance schedule and instructions to avoid faults and operational errors.
• If you notice any faults or deficiencies that may effect the safe operation of the truck, take the truck out of
operation until the faults or deficiencies have been remedied.
• Do not repair anything on the truck without permission from the site supervisor.
• In the event of a malfunction, switch off the power and notify the site supervisor.
• When using the truck, you are responsible for both your own safety and the safety of your environment.
• Immediately notify the site supervision of any accidents or injuries. In such a case, leave the truck at the place
of the accident.
• The truck can only be used for purposes corresponding with its equipment.
Truck operator
Requirements:
• At least 18 years old
• Sufficient physical (e.g. good hearing and sight) and mental abilities for operating the truck without risks
• Appropriately trained; familiar with operating, safety and maintenance instructions
• Has permission from the site supervision to operate the truck
• Knows and masters the drive and operational features of the truck

TABLE OF CONTENTS:

Caterpillar NR16KC Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

WHOMM0029-01_REACH_TRUCK...................................................................  1
WHOMM0029-02_SAFETY_INSTRUCTIONS...........................................................  3
WHOMM0029-03_OPERATING_ENVIRONMENT.........................................................  4
WHOMM0029-04_OPERATING_DEVICES.............................................................  5
WHOMM0029-05_DRIVING_INSTRUCTIONS..........................................................  9
WHOMM0029-06_LOAD_HANDLING................................................................. 11
WHOMM0029-07_BATTERIES..................................................................... 13
WHOMM0029-08_MAINTENANCE................................................................... 15
WHOMM0029-09_TRANSPORTATION_AND_STORAGE.................................................... 18
WHOMM0029-10_TROUBLESHOOTING............................................................... 19
AC-2P_RO_0.16.............................................................................. 21
AC-2T_RO_0.16.............................................................................. 24
EPS_AC_1.02_1.03........................................................................... 28
EPS-AC_ENGLISH............................................................................. 31
	Indice................................................................................. 31
		Introduction  ..................................................................... 33
		1  System components .............................................................. 34
			 1.1  Steering servo motor control unit ....................................... 34
			 1.2  Steer angle position potentiometer ...................................... 35
			 1.3  Operator console ........................................................ 35
			 1.4  AC steering servo motor ................................................. 35
			 1.5  Steering handle ......................................................... 35
			 1.6  Motor shaft encoder ..................................................... 36
		2  Electrical specifications ...................................................... 37
			 2.1  Battery voltage range ................................................... 37
			 2.2  Steer motor current range ............................................... 37
			2.3  Command device specifications ............................................ 37
				  2.3.1 Tacho generator or stepper motor .................................. 37
				  2.3.2 Automatic centering potentiometer ................................. 38
		3  Mechanical specifications ...................................................... 39
		4  System description ............................................................. 40
			 4.1  Manual steering with tacho-generator or stepper motor ................... 40
			 4.2  Automatic centering ..................................................... 40
		5  Jumpers description ............................................................ 41
		6  Power connection diagram ....................................................... 43
			 6.1  Electrical drawing ...................................................... 44
				  6.1.1 Tacho-generator steering .......................................... 44
				  6.1.2 Stepper motor steering ............................................ 45
				6.1.3 Tacho-generator steering with automatic centering ................... 46
				  6.1.4 Stepper motor steering with automatic centering ................... 47
				  6.1.5 Interface description ............................................. 48
		7  One shot installation procedure ................................................ 50
		8  Description of connectors ...................................................... 51
			 8.1  CNB connector ........................................................... 51
			 8.2  CNA connector ........................................................... 53
		9  Setting the steering ........................................................... 55
			 9.1  Tacho-generator or stepper motor controlled steering  ................... 55
			 9.2  Automatic centering ..................................................... 55
			 9.3  Steer angle indicator gauge ............................................. 56
		10  Zapi hand set description ..................................................... 57
			 10.1  Manual mode steering option - hand set function map .................... 58
			 10.2  Manual mode steering option and automatic centering - .................. 59
			 10.3  Main menu "Parameters list" ............................................ 60
			 10.4  Parameters in set model 0 (tacho-generator or stepper motor only) ...... 60
			 10.5  Parameters in set model 1 (tacho-generator or stepper motor and ........ 62
			 10.6  Main menu: "Tester" functions list ..................................... 63
			 10.7  Config menu: "Set options" functions list .............................. 65
			 10.8  Config menu: "Adjustments" functions list .............................. 67
			 10.9  Config menu: "Set model" ............................................... 70
			 10.10 Maximum current adjustment ............................................. 70
		11  EPS-AC alarm list ............................................................. 71
			 11.1  Analysis of alarms displayed on console ................................ 71
				  11.1.1 One blink alarms ................................................. 71
				  11.1.2 Two blinks alarms ................................................ 74
				  11.1.3 Three blinks alarms .............................................. 75
				11.1.4 Four blinks alarms ................................................. 76
				11.1.5 Five blinks alarms ................................................. 76
				  11.1.6 Six blinks alarms ................................................ 77
		12  Safety controls and their use ................................................. 79
			12.1  Safety controls in tacho-generator and automatic centering steering ..... 79
			12.2  Safety on motor wires broken ............................................ 79
			 12.3  Safety on failure of the steering tacho-generator ...................... 79
				12.3.1 Safety on failures of the steering stepper motor ................... 79
			12.4  Safety on the presence of current when the steering motor is at rest .... 79
			 12.5  Safety on the presence of phase voltage when the steering .............. 80
			 12.6  Safety on pot wires broken (for automatic centering operation) ......... 80
			12.7  Cross diagnosis between master and supervisor microcontroller ........... 80
MHYRIO_RO_1.07............................................................................. 82
SICOS_ENGLISH.............................................................................. 85
	Index.................................................................................. 86
	1 SICOS DESCRIPTION.................................................................... 87
		1.1 GENERAL FEATURES............................................................... 87
		1.2 GRAPHICAL DISPLAY DESCRIPTION.................................................. 88
			1.2.a Direction indication..................................................... 88
			1.2.b Battery indication....................................................... 88
			1.2.c Hourmeter indication..................................................... 89
			1.2.d Truck speed indication................................................... 89
			1.2.e Height indication........................................................ 89
			1.2.f Alarm indication......................................................... 89
			1.2.g Symbol bar............................................................... 90
			1.2.h Preselector or Customer Logo............................................. 90
	2 DISPLAY MENU DESCRIPTION............................................................. 91
		2.1 SELECTION BUTTONS CONTROL...................................................... 91
		2.2 MAIN MENU...................................................................... 91
		2.3 SUBMENU........................................................................ 92
			2.3.a Tester Master............................................................ 92
			2.3.b Tester Slave............................................................. 93
			2.3.c Autoteaching............................................................. 94
			2.3.d Alarms................................................................... 95
			2.3.e Lift Limit............................................................... 96
			2.3.f Program Offset........................................................... 96
	3 CONSOLE DESCRIPTION.................................................................. 97
		3.1 SICOS "TESTER" MENU............................................................ 97
		3.2 SICOS "PARAMETER CHANGE" MENU.................................................. 98
		3.3 SICOS "SET MODEL" MENU......................................................... 98
		3.4 SICOS "SET OPTION" MENU........................................................ 99
		3.5 SICOS "ADJUSTMENT" MENU........................................................100
		3.6 CONSOLE MAP....................................................................101
	4 ALARMS...............................................................................102
SICOS_RO_1.04-1.08.........................................................................103
TS841200...................................................................................107
TS920101...................................................................................129
Unlock-AC-2_ENGLISH........................................................................135
Unlock-MHYRIO_RO_1.07......................................................................196

CATERPILLAR NR16KC LIFT TRUCKS OPERATION & MAINTENANCE MANUALS – PDF DOWNLOAD:

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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