Caterpillar Performance Handbook Edition 36 Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
Caterpillar Performance Handbook Edition 36 Manual – PDF DOWNLOADCaterpillar Performance Handbook Edition 36 Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Caterpillar Performance Handbook Edition 36 Manual – PDF DOWNLOAD
Caterpillar Performance Handbook............................................................................ 1
Contents................................................................................................ 2
Preface................................................................................................. 5
Operator and Machine Protection......................................................................... 6
Nomenclature............................................................................................ 9
TRACK-TYPE TRACTORS..................................................................................... 16
Track-Type Tractors................................................................................. 17
Features........................................................................................ 17
Specifications.................................................................................. 18
Power Shift Drawbar Pull vs. Ground Speed Curves................................................ 25
Power Shift Travel Speeds....................................................................... 30
Direct Drive Travel Speeds and Drawbar Pull..................................................... 31
Ground Pressures................................................................................ 32
Extreme Slope Operation......................................................................... 33
Hydraulic Controls.................................................................................. 34
Features........................................................................................ 34
Specifications.................................................................................. 35
Bulldozers.......................................................................................... 38
Features........................................................................................ 38
Summary of Blade Options........................................................................ 39
Blade Selection................................................................................. 40
General Dimensions (Tractor and Blade).......................................................... 43
SAE Blade Capacity Definition................................................................... 43
Blade Specifications............................................................................ 44
Estimating Production Off-The-Job............................................................... 53
Job Condition Correction Factors................................................................ 57
Measuring Production On-the-Job................................................................. 58
Work Tools...................................................................................... 58
Rippers............................................................................................. 60
Features........................................................................................ 60
Ripper Specification Diagrams................................................................... 61
Adjustable Parallelogram Ripper............................................................. 61
Radial Ripper............................................................................... 63
Fixed Parallelogram Ripper.................................................................. 63
Specifications.................................................................................. 64
Track-Type Tractors......................................................................... 64
Tip Selection................................................................................... 71
Estimating Ripping Production................................................................... 71
Seismic Wave Velocity Charts.................................................................... 74
Estimated Ripper Production Graphs.............................................................. 79
Winches............................................................................................. 82
Paccar Features................................................................................. 82
Allied Features................................................................................. 83
Physical Specifications......................................................................... 84
Operating Specifications........................................................................ 92
Waste Handling......................................................................................1263
Track-Type Tractors.............................................................................1263
MOTOR GRADERS........................................................................................... 98
Industries Served................................................................................... 98
Features............................................................................................ 98
Applications........................................................................................ 101
Specifications...................................................................................... 103
Standard Versions............................................................................... 103
Global Versions................................................................................. 105
Tr avel Speeds...................................................................................... 108
All Wheel Drive (AWD)............................................................................... 108
Scarifiers.......................................................................................... 108
Rippers/Scarifiers.................................................................................. 109
Production.......................................................................................... 110
Formulas............................................................................................ 114
Extreme Slope Operation............................................................................. 115
Work Tools.......................................................................................... 116
SKID STEER LOADERS...................................................................................... 118
Skid Steer Loaders.................................................................................. 118
Features........................................................................................ 118
Specifications.................................................................................. 119
Performance Data................................................................................ 122
Dimensions...................................................................................... 139
Multi Terrain Loaders............................................................................... 142
Features........................................................................................ 142
Specifications.................................................................................. 143
Performance Data................................................................................ 145
Dimensions...................................................................................... 157
Work Tool Compatibility......................................................................... 158
Attachments..................................................................................... 159
Augers...................................................................................... 159
Cold Planers................................................................................ 162
Landscape Tillers........................................................................... 164
Landscape Rakes............................................................................. 166
Trenchers................................................................................... 168
Vibratory Compactors........................................................................ 170
Brooms...................................................................................... 172
Stump Grinders.............................................................................. 174
Angle Blades................................................................................ 177
Backhoes.................................................................................... 178
Material Handling Arm....................................................................... 179
Snow Blowers................................................................................ 180
Wheel Saws.................................................................................. 181
EXCAVATORS.............................................................................................. 184
Excavators.......................................................................................... 185
Specifications.................................................................................. 185
Shipping Dimensions............................................................................. 205
Major Component Weights......................................................................... 217
Range Dimensions................................................................................ 225
One-Piece Boom.............................................................................. 225
Variable Adjustable Boom.................................................................... 247
Hydraulic Adjustable Boom................................................................... 249
Lifting Capacity................................................................................ 251
Definition.................................................................................. 251
Lifting Capacity at Ground Level................................................................ 253
Charts...................................................................................... 253
Bucket Capacity................................................................................. 298
Definition.................................................................................. 298
Curl and Crowd Forces........................................................................... 298
Bucket Specifications........................................................................... 314
Working Weights................................................................................. 331
Bucket & Payload............................................................................ 331
Equipping Excavators:........................................................................... 335
Long Reach.................................................................................. 335
Long Reach Excavation....................................................................... 337
Super Long Reach............................................................................ 340
Short Reach................................................................................. 344
Telescopic Stick............................................................................ 346
Demolition Arrangements..................................................................... 348
Machine Selection........................................................................... 368
Tracks vs. Wheels....................................................................... 368
Shoe Selection and Ground Pressure.......................................................... 369
Quick Coupler Systems....................................................................... 373
Ripping & Loading in Quarries............................................................... 376
Major Attachment Summary.................................................................... 379
Work Tools.................................................................................. 388
Cycle Time Estimating Charts.................................................................... 389
Machine Operation with a Mass Excavator......................................................... 392
Maximizing Production with a Mass Excavator................................................. 392
Selecting a Mass Excavator.................................................................. 393
Earthmoving Production.......................................................................... 395
Production Estimating Tables.................................................................... 397
Trenching Production............................................................................ 399
Front Shovels................................................................................... 406
Belgium Sourced............................................................................. 406
Specifications.......................................................................... 406
Digging Envelopes....................................................................... 407
General Dimensions...................................................................... 408
Material Handling Arrangements...................................................................... 410
M318C MH. M322C MH.............................................................................. 411
Range Dimensions............................................................................ 411
M318C MH Lifting Capacities............................................................. 412
M322C MH Lifting Capacities............................................................. 413
M325C MH, M325H L MH — Belgium Sourced.......................................................... 414
14.3 m (46'11") and 15.6 m (51'2") Max. Reach............................................... 414
Dimensions and Weights.................................................................. 414
Range Dimensions........................................................................ 414
Lifting Capacities...................................................................... 415
W345B Series II MH — U.S. Sourced............................................................... 417
16.5 m (54'0") Two-piece Front.............................................................. 417
Range Dimensions........................................................................ 417
Lifting Capacities...................................................................... 418
320C MH 325C MH, 330C MH, 345B Series II MH, 365B Series II MH.................................. 419
Belgium Sourced............................................................................. 419
Range and Shipping Dimensions........................................................... 419
Lifting Capacities...................................................................... 421
320C MH-375 MH.................................................................................. 428
Japan/U.S. Sourced, Track Carrier........................................................... 428
Range Dimensions........................................................................ 428
Lifting Capacities...................................................................... 430
Magnet Selection................................................................................ 432
Ferrous Scrap Specifications.................................................................... 433
BACKHOE LOADERS......................................................................................... 436
Features............................................................................................ 436
Specifications...................................................................................... 438
416D................................................................................................ 441
Performance Data................................................................................ 441
Lift Capacities................................................................................. 443
420D/420D IT........................................................................................ 444
Performance Data................................................................................ 444
Lift Capacities................................................................................. 450
424D................................................................................................ 451
Performance Data................................................................................ 451
428D................................................................................................ 453
Performance Data................................................................................ 453
430D/430D IT........................................................................................ 456
Performance Data................................................................................ 456
Lift Capacities................................................................................. 462
432D................................................................................................ 463
Performance Data................................................................................ 463
442D................................................................................................ 465
Performance Data................................................................................ 465
446D................................................................................................ 467
Performance Data................................................................................ 467
Lift Capacities................................................................................. 469
Backhoe Bucket Capacities........................................................................... 470
Work Tools.......................................................................................... 472
FOREST PRODUCTS......................................................................................... 474
Harvesting.......................................................................................... 475
Track Harvesters................................................................................ 475
Features.................................................................................... 475
Specifications.............................................................................. 476
Dimensions.................................................................................. 478
Track Feller Bunchers........................................................................... 479
Features.................................................................................... 479
Specifications.............................................................................. 480
Dimensions.................................................................................. 481
Wheel Feller Bunchers........................................................................... 483
Features.................................................................................... 483
Specifications.............................................................................. 483
Felling Heads/Shear Head........................................................................ 484
Specifications.............................................................................. 484
Wood Extraction..................................................................................... 485
Wheel Skidders.................................................................................. 485
Features.................................................................................... 485
Specifications.............................................................................. 486
Dimensions.................................................................................. 487
Grapple:.................................................................................... 488
SAE Definitions......................................................................... 488
Specifications.......................................................................... 489
Application............................................................................. 490
Continuous Rotate....................................................................... 491
Track Skidders.................................................................................. 493
Features.................................................................................... 493
Specifications.............................................................................. 494
Shoe Selection and Ground Pressure.......................................................... 495
Winch Specifications........................................................................ 496
Dimensions.................................................................................. 497
Drawbar Pull................................................................................ 499
Grapple Specifications...................................................................... 501
Wheel Forwarders................................................................................ 503
Features.................................................................................... 503
Specifications.............................................................................. 503
Dimensions.................................................................................. 504
Processing/Loading.................................................................................. 505
Track Forest Machines........................................................................... 505
Features.................................................................................... 505
Specifications.............................................................................. 506
Dimensions.................................................................................. 510
Lift and Range Diagram...................................................................... 511
Working Ranges.............................................................................. 512
Shipping Dimensions......................................................................... 515
Major Component Weights..................................................................... 516
Lift Capacities............................................................................. 517
Shovel Loggers.................................................................................. 528
Specifications.............................................................................. 528
Trailer Mount Knuckleboom Loaders............................................................... 529
Features.................................................................................... 529
Specifications.............................................................................. 529
Dimensions.................................................................................. 530
Lift and Range Diagram...................................................................... 531
Millyards........................................................................................... 536
Stationary Mount Knuckleboom Loaders............................................................ 536
Features.................................................................................... 536
Specifications.............................................................................. 536
Dimensions.................................................................................. 537
Lift and Range Diagram...................................................................... 538
Wheel Loaders and Integrated Toolcarriers....................................................... 542
Features.................................................................................... 542
Specifications.............................................................................. 542
Load Capacity Curves........................................................................ 543
Work Tools.......................................................................................... 554
Grapples for Heel Boom Log Loaders.............................................................. 554
Features.................................................................................... 554
Dimensions.................................................................................. 555
Logging Forks................................................................................... 557
Features.................................................................................... 557
Specifications.............................................................................. 557
Couplers........................................................................................ 560
Features.................................................................................... 560
Buckets and Thumbs.............................................................................. 560
Features.................................................................................... 560
Woodchip Dozers and Scoops...................................................................... 561
Features.................................................................................... 561
Specifications.............................................................................. 561
Rakes........................................................................................... 562
Features.................................................................................... 562
Tables.............................................................................................. 563
Log Volume Tables............................................................................... 563
Weights of Commercially Important Woods......................................................... 565
Estimating Number of Trees...................................................................... 568
Comparison of Log Rules......................................................................... 568
Measurement Definitions......................................................................... 569
Cubic Feet of Solid Wood per Cord............................................................... 569
Rule of Thumb Conversions....................................................................... 569
PIPELAYERS.............................................................................................. 570
Features............................................................................................ 570
Specifications...................................................................................... 571
Lifting Capacities.................................................................................. 572
Drawbar Pull Charts ................................................................................ 574
Travel and Hook Speeds.............................................................................. 575
Application......................................................................................... 576
Extreme Slope Operation............................................................................. 33
WHEEL TRACTOR-SCRAPERS.................................................................................. 580
Features............................................................................................ 580
Specifications:..................................................................................... 581
Standard Scrapers............................................................................... 581
Tandem Powered and Push-Pull Scrapers........................................................... 582
Elevating Scrapers.............................................................................. 583
Auger Scrapers.................................................................................. 584
Tire Options, All Models............................................................................ 586
Use of Rimpull-Speed-Gradeability Curves............................................................ 587
Use of Tr avel Time Charts.......................................................................... 589
Fixed Times for Scrapers............................................................................ 590
Use of Retarder Curves.............................................................................. 590
Curves/Charts:...................................................................................... 592
613C Series II Rimpull, Travel Times............................................................ 592
615C Series II Rimpull, Travel Times............................................................ 595
621G Rimpull, Retarding, Travel Times........................................................... 598
623G Rimpull, Retarding, Travel Times........................................................... 604
627G Rimpull, Retarding, Travel Times........................................................... 608
631G Rimpull, Retarding, Travel Times........................................................... 614
637G Rimpull, Retarding, Travel Times........................................................... 620
657G Rimpull, Retarding, Travel Times........................................................... 626
Distance vs. Production Bm3 (BCY)/Hr, All Models.................................................... 630
Hourly Production vs. Cycle Time Bm3 (BCY)/hr, All Models........................................... 641
CONSTRUCTION & MINING TRUCKS/CONSTRUCTION & MINING TRACTORS............................................. 642
Features............................................................................................ 642
Truck Specifications................................................................................ 644
Tractor Specifications.............................................................................. 650
Use of Brake Performance Curves..................................................................... 652
Fixed Times for Hauling Units....................................................................... 652
Mechanical Power Train Efficiencies................................................................. 653
Curves:............................................................................................. 654
769D............................................................................................ 654
Rimpull-Speed-Gradeability.................................................................. 654
Brake Performance........................................................................... 655
Travel Time................................................................................. 657
771D............................................................................................ 658
Rimpull-Speed-Gradeability.................................................................. 658
Brake Performance........................................................................... 659
Travel Time................................................................................. 661
773E............................................................................................ 662
Rimpull-Speed-Gradeability.................................................................. 662
Brake Performance........................................................................... 664
Travel Time................................................................................. 666
775E............................................................................................ 667
Rimpull-Speed-Gradeability.................................................................. 667
Brake Performance........................................................................... 668
Travel Time................................................................................. 670
776D, 777D...................................................................................... 671
Rimpull-Speed-Gradeability.................................................................. 671
Brake Performance........................................................................... 672
Travel Time................................................................................. 674
784C, 785C...................................................................................... 675
Rimpull-Speed-Gradeability.................................................................. 675
Brake Performance........................................................................... 677
Travel Time................................................................................. 679
789C............................................................................................ 680
Rimpull-Speed-Gradeability.................................................................. 680
Brake Performance........................................................................... 681
Travel Time................................................................................. 683
793D............................................................................................ 684
Rimpull-Speed-Gradeability.................................................................. 684
Brake Performance........................................................................... 685
Travel Time................................................................................. 689
797B............................................................................................ 690
Rimpull-Speed-Gradeability.................................................................. 690
Brake Performance........................................................................... 691
Travel Time................................................................................. 693
ARTICULATED TRUCKS...................................................................................... 694
Features............................................................................................ 694
Specifications...................................................................................... 695
Ground Pressure..................................................................................... 697
Curves:............................................................................................. 700
725............................................................................................. 700
Rimpull-Speed-Gradeability.................................................................. 700
Brake/Retarder Performance Curve............................................................ 701
Travel Time — Loaded/Empty.................................................................. 702
730............................................................................................. 703
Rimpull-Speed-Gradeability.................................................................. 703
Brake/Retarder Performance Curve............................................................ 704
Travel Time — Loaded/Empty.................................................................. 705
730 Ejector..................................................................................... 706
Rimpull-Speed-Gradeability.................................................................. 706
Brake/Retarder Performance Curve............................................................ 707
735............................................................................................. 708
Rimpull-Speed-Gradeability.................................................................. 708
Brake/Retarder Performance Curve............................................................ 709
Travel Time — Loaded/Empty.................................................................. 710
740............................................................................................. 711
Rimpull-Speed-Gradeability.................................................................. 711
Brake/Retarder Performance Curve............................................................ 712
Travel Time — Loaded/Empty.................................................................. 715
740 Ejector..................................................................................... 713
Rimpull-Speed-Gradeability.................................................................. 713
Brake/Retarder Performance Curve............................................................ 714
WHEEL DOZERS/SOIL COMPACTORS............................................................................ 716
Wheel Dozers........................................................................................ 716
Features........................................................................................ 716
Specifications.................................................................................. 717
Tr avel Speeds.................................................................................. 719
Rimpull......................................................................................... 719
Machine Selection............................................................................... 721
Counterweights and Ballast...................................................................... 721
Tire Selection & Maintenance.................................................................... 721
Bulldozer....................................................................................... 723
Specifications.............................................................................. 723
Work Tools...................................................................................... 724
Soil Compactors..................................................................................... 726
Features........................................................................................ 726
Specifications.................................................................................. 727
Rimpull......................................................................................... 728
Compaction Fundamentals......................................................................... 729
Compactor Types and Zones of Applications....................................................... 730
Estimating Production........................................................................... 731
Example Problems............................................................................ 731
Production Table................................................................................ 732
Bulldozer Specifications........................................................................ 732
Ground Contact Pressures........................................................................ 733
WHEEL LOADERS/INTEGRATED TOOLCARRIERS................................................................... 736
Wheel Loaders:...................................................................................... 736
Features........................................................................................ 736
Integrated Toolcarriers:............................................................................ 737
Features........................................................................................ 737
Specifications...................................................................................... 738
Performance Data.................................................................................... 744
Machine Dimensions.................................................................................. 796
SAE Loader Ratings.................................................................................. 809
Machine Selection:.................................................................................. 811
Cycle Time Factors.............................................................................. 811
Tr uck Loading.................................................................................. 812
Bucket Fill Factors............................................................................. 812
Example Problem................................................................................. 813
Alternative Method of Selection................................................................. 814
Nomographs...................................................................................... 815
Machine/Attachment Selection........................................................................ 817
Bucket Selection.................................................................................... 823
Estimated Haul or Return Time Charts................................................................ 829
Tr avel Time Charts................................................................................. 830
988G Rimpull-Speed-Gradeability Charts.............................................................. 842
Tr avel Time Charts............................................................................. 844
990 Series II Rimpull-Speed-Gradeability Charts..................................................... 848
Tr avel Time Charts............................................................................. 849
992G Rimpull-Speed-Gradeability Charts.............................................................. 851
Tr avel Time Charts............................................................................. 853
994D Rimpull-Speed-Gradeability Charts.............................................................. 855
Tr avel Time Charts............................................................................. 856
Production Estimating Tables:....................................................................... 860
Cubic Meters and Cubic Yards.................................................................... 860
Metric Tons and U.S. Tons in Shot Rock.......................................................... 861
Work Tools.......................................................................................... 863
Wheel Loaders................................................................................... 863
Integrated Toolcarriers......................................................................... 864
Waste Handling......................................................................................1276
Wheel Loaders...................................................................................1276
TRACK LOADERS........................................................................................... 866
Features............................................................................................ 866
Specifications...................................................................................... 868
Performance Data.................................................................................... 869
Machine Dimensions.................................................................................. 876
With General Purpose Bucket..................................................................... 876
With Multi-Purpose Bucket....................................................................... 877
Rippers/Scarifiers.................................................................................. 878
SAE Loader Ratings.................................................................................. 879
Estimating Cycle Time........................................................................... 880
Bucket Fill Factors............................................................................. 881
Recommended Operating Capacities................................................................ 881
Loader Production................................................................................... 881
Estimating Bucket Load.......................................................................... 881
Estimating Production........................................................................... 882
Alternative Machine Selection Method............................................................ 882
Production and Machine Selection:................................................................... 883
Nomograph....................................................................................... 883
Tr avel Time Charts................................................................................. 885
Production Estimating Table......................................................................... 887
Waste Handling......................................................................................1270
Track Loaders...................................................................................1270
Work Tools.......................................................................................... 888
TELESCOPIC HANDLERS..................................................................................... 890
Features............................................................................................ 890
Specifications...................................................................................... 892
Performance Data.................................................................................... 895
Shipping Dimensions................................................................................. 910
Tire Selection...................................................................................... 911
Work Tools.......................................................................................... 913
Compatibility....................................................................................... 916
PAVING PRODUCTS......................................................................................... 918
Cold Planer......................................................................................... 918
Features........................................................................................ 918
Specifications.................................................................................. 919
Production Estimating........................................................................... 920
Machine Selection............................................................................... 921
Cold Planing Fundamentals....................................................................... 921
Types of Cutting Rotors......................................................................... 922
Applications.................................................................................... 922
Cold Planer Use By Project Type................................................................. 923
Reclaimer/Soil Stabilizers.......................................................................... 924
Features........................................................................................ 924
Specifications.................................................................................. 925
Optional Equipment.............................................................................. 925
Production Estimating........................................................................... 926
Weight of Materials............................................................................. 927
Stabilization/Reclamation Production............................................................ 927
Asphalt Pavers...................................................................................... 928
Features........................................................................................ 928
Specifications.................................................................................. 929
Barber-Greene................................................................................... 931
Production Table................................................................................ 935
Slope Conversion Table/Inches in Decimals Table................................................. 936
Windrow Elevators................................................................................... 937
Barber-Greene................................................................................... 937
Vibratory and Pneumatic Tire Compactors............................................................. 938
Features........................................................................................ 938
Specifications:................................................................................. 939
Vibratory Compactors........................................................................ 939
Pneumatic Tire Compactors................................................................... 947
Pneumatic Tires:................................................................................ 948
Inflation Pressures......................................................................... 948
Ballast Configuration....................................................................... 948
Maximum Ground Pressures.................................................................... 949
Production Estimating:.......................................................................... 950
Vibratory Compactors........................................................................ 950
Pneumatic Tire Compactors................................................................... 953
UNDERGROUND MINING EQUIPMENT............................................................................ 956
Loaders and Haulers for Hard Rock Mining............................................................ 956
Features........................................................................................ 956
Load-Haul-Dumps (LHDs):......................................................................... 957
Specifications.............................................................................. 957
Dimensions and Capacities................................................................... 959
Bucket Selection............................................................................ 960
Tur ning Dimensions......................................................................... 960
Curves:......................................................................................... 961
R1300G II Rimpull-Speed-Gradeability........................................................ 961
R1600G Rimpull-Speed-Gradeability........................................................... 962
R1700G Rimpull-Speed-Gradeability........................................................... 963
R2900G Rimpull-Speed-Gradeability........................................................... 964
R2900G Xtra JLK00700 & UP Rimpull-Speed-Gradeability........................................ 965
Trucks:......................................................................................... 966
Articulated Specifications.................................................................. 966
Dimensions and Capacities................................................................... 967
Curves:......................................................................................... 968
AD30 Rimpull-Speed-Gradeability............................................................. 968
AD45B Rimpull-Speed-Gradeability............................................................ 969
AD55 C18 Rimpull-Speed-Gradeability •....................................................... 970
LHD and Truck Systems........................................................................... 971
HYDROMECHANICAL WORK TOOLS.............................................................................. 974
Hydraulic Hammers................................................................................... 975
Features:....................................................................................... 975
H45-H100.................................................................................... 975
D-Series Small Hammer....................................................................... 975
H115 s-H180 s............................................................................... 976
Applications.................................................................................... 976
Tool Selection.................................................................................. 977
Specifications.................................................................................. 979
Selection....................................................................................... 982
Productivity.................................................................................... 984
Mobile Scrap and Demolition Shears.................................................................. 987
Features........................................................................................ 987
Applications.................................................................................... 987
Shearing Capability Table....................................................................... 987
Specifications.................................................................................. 988
Matching Guide.................................................................................. 990
Concrete Crushers................................................................................... 991
Features........................................................................................ 991
Applications.................................................................................... 991
Matching Guide.................................................................................. 991
Specifications.................................................................................. 992
Multi-Processors.................................................................................... 993
Features........................................................................................ 993
Applications.................................................................................... 993
Matching Guide.................................................................................. 993
Jaw Types....................................................................................... 993
Specifications.................................................................................. 994
Cutting Capacity................................................................................1000
Sorting and Demolition Grapples.....................................................................1001
Features........................................................................................1001
Matching Guide..................................................................................1001
Specifications..................................................................................1001
Multi-Grapples......................................................................................1002
Features........................................................................................1002
Specifications..................................................................................1002
Matching Guide..................................................................................1004
Orange Peel Grapples................................................................................1010
Features........................................................................................1010
North America Version.......................................................................1010
Europe, Africa, Middle East Version.........................................................1013
Specifications..................................................................................1010
North America Version.......................................................................1010
Europe, Africa, Middle East Version.........................................................1014
Matching Guide..................................................................................1012
North America Version.......................................................................1012
Europe, Africa, Middle East Version.........................................................1018
ENGINES.................................................................................................1028
Design Data.........................................................................................1029
Rating Explanations.................................................................................1029
Basic Specifications................................................................................1030
On-Highway Engine Ratings...........................................................................1032
On-Highway Engine with ACERT® Technology Ratings....................................................1033
Off-Highway Engine Ratings..........................................................................1034
Olympian Generator Sets.............................................................................1035
Cat Generator Sets..................................................................................1039
Cat Marine Engines..................................................................................1043
Cat Industrial Diesel Applications..................................................................1045
Cat Oil and Gas Engines.............................................................................1052
Cat Railway Power...................................................................................1056
FORMER MODELS...........................................................................................1058
ESTIMATING OWNING & OPERATING COSTS.....................................................................1136
Estimating Form.....................................................................................1137
Explanation of Form:................................................................................1140
Estimating Owning Costs.........................................................................1140
Typical Application Descriptions............................................................1140
Delivered Price To Customer.................................................................1141
Residual Value at Replacement...............................................................1141
Value to be Recovered Through Work..........................................................1142
Interest....................................................................................1142
Insurance...................................................................................1142
Taxes.......................................................................................1142
Fuel Consumption, Fuel Tables...............................................................1143
Planned Maintenance Costs...................................................................1163
Tires:......................................................................................1164
Tire Life Estimator Curves..................................................................1164
Goodyear Life Estimating System.............................................................1167
Undercarriage...............................................................................1168
Basic Factors, “Z” Factors, Conditions and Multipliers......................................1168
Repair Costs................................................................................1170
Special Wear Items..........................................................................1172
Operator’s Hourly Wage......................................................................1172
O&O Cost Examples:..............................................................................1172
Example I: Track-Type Tractor...............................................................1172
Example II: Wheel Loader....................................................................1174
O & O Form with Example Figures.............................................................1175
TIRES...................................................................................................1180
Selection, Application, Maintenance.................................................................1180
Tire Construction...................................................................................1181
Bias Ply........................................................................................1181
Radial Ply......................................................................................1182
Tire Types..........................................................................................1182
Tire Size Nomenclature..............................................................................1182
Code Identification for Off-Highway Tires...........................................................1183
Manufacturer’s Designations:........................................................................1184
Firestone, Continental General, Goodyear, Bridgestone, Michelin.................................1184
Radial Tire Identification:.........................................................................1186
Michelin, Goodyear..............................................................................1186
Bridgestone.....................................................................................1187
Ton-Miles Per Hour Rating System....................................................................1187
Tire Drive-Away Recommendations.....................................................................1188
T-km/h (Ton-MPH) Ratings............................................................................1189
Goodyear Bias Ply...............................................................................1189
Bridgestone Bias Ply............................................................................1191
Goodyear Radial Ply.............................................................................1193
Bridgestone Radial Ply..........................................................................1195
Michelin Radial Ply.............................................................................1198
Tire and Rim Association Ratings....................................................................1200
Tire Selection......................................................................................1200
Guide...........................................................................................1202
Standard Cold Inflation Pressures...............................................................1202
Liquid Ballasting Table.............................................................................1213
MINING AND EARTHMOVING..................................................................................1214
Elements of Production..............................................................................1214
Volume Measure..................................................................................1215
Swell...........................................................................................1215
Load Factor.....................................................................................1215
Material Density................................................................................1215
Fill Factor.....................................................................................1216
Soil Density Tests..............................................................................1216
Figuring Production On-the-Job......................................................................1217
Load Weighing...................................................................................1217
Time Studies....................................................................................1217
English Example.................................................................................1217
Metric Example..................................................................................1218
Estimating Production Off-the-Job...................................................................1218
Rolling Resistance..............................................................................1218
Grade Resistance................................................................................1219
Total Resistance................................................................................1219
Tr action.......................................................................................1219
Altitude........................................................................................1220
Job Efficiency..................................................................................1221
English Example.................................................................................1221
Metric Example..................................................................................1223
Systems.............................................................................................1226
Economic Haul Distances.........................................................................1226
Production Estimating...............................................................................1227
Loading Match...................................................................................1227
Fuel Consumption and Productivity...................................................................1227
Formulas and Rules of Thumb.........................................................................1228
STOCKPILE COAL HANDLING.................................................................................1230
Introduction Machine Selection......................................................................1230
Machine Selection...................................................................................1230
How to Equip........................................................................................1231
Production Factors..................................................................................1231
Estimating Hourly Production........................................................................1232
Tr ack-Type Tractors............................................................................1233
Wheel Tractors..................................................................................1234
Wheel Loaders...................................................................................1236
Wheel Tractor-Scrapers..........................................................................1237
Example Problem.....................................................................................1238
LAND CLEARING...........................................................................................1240
Variables Affecting Clearing Operations.............................................................1240
Job Surveys.........................................................................................1241
Clearing Methods and Equipment......................................................................1241
Equipment Selection Table...........................................................................1242
Production Estimating...............................................................................1243
General.........................................................................................1243
Cutting.........................................................................................1244
Piling..........................................................................................1245
Work Tools..........................................................................................1247
WASTE HANDLING..........................................................................................1250
Introduction........................................................................................1250
Transfer Stations...................................................................................1250
Transfer Stations, MRF’s (Material Recovery Facilities) Sorting Stations, Recycling Stations....1250
Equipment Selection.............................................................................1252
Machine Selection Factors...................................................................1252
Track-Type Tractors.........................................................................1252
Track Loaders...............................................................................1253
Landfill Compactors (Steel Wheeled).........................................................1253
Wheel Loaders...............................................................................1253
Hydraulic Excavators........................................................................1254
Landfills.......................................................................................1255
Landfill Methods............................................................................1255
Equipment Selection.........................................................................1255
Track-Type Tractors.....................................................................1255
Track Loaders...........................................................................1256
Landfill Compactors.....................................................................1256
Wheel Loaders...........................................................................1256
Wheel Tractor-Scrapers..................................................................1256
Articulated Trucks......................................................................1256
Machine Selection Factors...............................................................1257
Refuse Densities............................................................................1259
Factors Governing Compaction................................................................1259
Compaction Comparison Estimate..............................................................1260
Landfill Estimating.........................................................................1261
Example Problems........................................................................1261
Track-Type Tractors.............................................................................1263
Features....................................................................................1263
Specifications..............................................................................1264
Blade Specifications........................................................................1267
Track Loaders...................................................................................1270
Features....................................................................................1270
Specifications..............................................................................1271
Attachments.................................................................................1272
Landfill Compactors.............................................................................1273
Features....................................................................................1273
Specifications..............................................................................1274
Blade Specifications........................................................................1275
Wheel Loaders...................................................................................1276
Features....................................................................................1276
Specifications..............................................................................1277
INFORMATION PRODUCTS AND SOLUTIONS......................................................................1280
Introduction........................................................................................1280
Product vs. Application chart.......................................................................1281
Product Link™ System................................................................................1282
EquipmentManager....................................................................................1283
Machine Security System (MSS).......................................................................1285
Pocket Tec™ Software................................................................................1285
AccuGrade® GPS Grade Control........................................................................1286
AccuGrade® Laser Grade Control......................................................................1286
CAES (Computer Aided Earthmoving System)............................................................1289
CAESbasic...........................................................................................1290
CAESultra...........................................................................................1290
Aquila® Drill.......................................................................................1290
Aquila® Dragline....................................................................................1292
MineStar®...........................................................................................1292
MineStar® Machine Health............................................................................1293
TABLES..................................................................................................1294
DESCRIPTION:
Caterpillar Performance Handbook Edition 36 Manual – PDF DOWNLOAD
PREFACE:
Machine performance must ultimately be measured in unit cost of material moved, a measure that includes both production and costs. Factors bearing directly on productivity include such things as weight to horsepower ratio, capacity, type of transmission, speeds and operating costs. The Performance Handbook considers these factors in detail. There are other less direct machine performance factors for which no tables, charts or graphs are possible.
Serviceability, parts availability and operator convenience are examples. In comparing machine performance, all factors should be considered. This Handbook is intended as an aid which, when coupled with experience and a good knowledge of local conditions, can assist in estimating true machine performance. Many sections of the Handbook include tables or curves showing cycle times or hourly production figures for Caterpillar machines under certain conditions. Statements of conditions always accompany or precede the curves or tables. Before using any performance information in this Handbook, a complete understanding of the qualifying conditions is essential.
The data is based on field testing, computer analysis, laboratory research and experience; and every effort has been made to assure their correctness. However, all such data is based upon 100% efficiency in operation — a status which cannot be achieved continuously even under ideal conditions. Thus, in using such performance and production data, it is necessary to correct the results indicated in the handbook tables by appropriate factors. This allows for the anticipated actual job efficiency, operator efficiency, material characteristics, haul road conditions, altitude and other factors which may reduce performance or production on a particular job. Methods for estimating machine owning and operating costs vary widely, depending on locality, industry practices, owner preferences and other factors. One method is suggested in the Handbook section on Owning and Operating Costs.
When used with good judgment, it has provided reasonably accurate estimates in the past. Included in the Owning and Operating Section are guidelines, based on working conditions, to assist in estimating consumption of fuel and lubricants, tire life and repair costs for Caterpillar machines.
However, what one Handbook user regards as “excellent” conditions, another may consider “severe” or “average”, depending on his own experience and basis of comparison. Therefore, these guidelines should be considered only approximations. Caterpillar Inc. has made every effort to assure that the information contained in this Handbook is accurate and is a fair statement of the results to be achieved in the circumstances indicated.
However, because of the many variables involved in estimating the production or performance of earthmoving machinery, their consumption of fuel and lubricants, tire life and repair costs, and the possibility of inadvertent errors or omissions in assembling this data, Caterpillar cannot and does not imply that all data in this book are complete nor that this level of performance will be achieved on a given job.
Specifications shown in this Handbook were current at time of printing. However, due to Caterpillar’s many machine improvement programs, specifications and materials may change without notice. For current specifications relating to a machine’s performance, please refer to the most recent Caterpillar product specification sheet.
CATERPILLAR PERFORMANCE HANDBOOK EDITION 36 MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V
✹
What Our Customers Say
★★★★★Live reviews from customers
Loading customer reviews...
🌟 Related Products
Discover more professional manuals for your equipment
