Caterpillar PMC-R Shield Control System Operation Manual EM028434-1 – PDF DOWNLOAD

Description

Caterpillar PMC-R Shield Control System Operation Manual EM028434-1 – PDF DOWNLOAD

FILE DETAILS:

Caterpillar PMC-R Shield Control System Operation Manual EM028434-1 – PDF DOWNLOAD

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Caterpillar PMC-R Shield Control System Operation Manual EM028434-1 – PDF DOWNLOAD

DESCRIPTION:

• The PMC-R Shield Control Unit is an advanced digital shield control system. It is
  based on patented state-of-the-art electronics and contains multiple sub-processors, a
  dual line display, color coded keys, and a built-in infrared receiver. The PMC-R is
  capable of operating in a network of hundreds of units and utilizes modern software
  concepts to maximize the effectiveness of the computing and communications
  hardware. The PMC-R is housed in a stainless steel watertight enclosure that will hold
  up to most underground situations.
• The keys are color coded to match the type of purpose they serve.

TABLE OF CONTENTS:

Caterpillar PMC-R Shield Control System Operation Manual EM028434-1 – PDF DOWNLOAD

Description 1
Display 2
Display Categories 2
Default Display 2
Active Display 2
Master Display 3
Slave Display 3
Input Display 3
Keys 4
General Key Concepts 4
Audible Feedback 4
Timeout 4
Stuck Key Error 4
Multiple Key Error 4
Keyboard Modes 4
Idle Mode 5
Master Mode 5
Group Function Mode 5
Data Entry Mode 5
Help Mode 5
Specific Key Information 5
Hot keys 5
Single Select Keys 7
Man-In-Place Function Keys 7
In-Shield Automatic Keys 8
Group Select Keys 9
Group Function Keys 9
Number keys 10
Menu Navigation Keys 10
Other Keys 11
Menu Control 12
Navigation 12
iii
Freeze Display Feature 13
Go-Back Feature 13
Parameter Changing 14
Local / Global Parameters 15
Parameter Locking 15
Safety Features 16
Local Lockout Button 16
Quickstop Button 16
Resetting the System 16
Redundant Link 16
Conveyor Prestart with Visual Warning 17
Conveyor Overload 17
Umbrella Lock 17
Controlling the Umbrella Lock 18
Maintenance Lock 19
Controlling the Maintenance Lock 19
Active Maintenance Lock Displays 20
Stop Key 20
Flashing lights 21
Shearer Signaling 23
Single Shield Control 23
Adjacent manual operation 23
Adjacent automatic operation 24
Remote Control 24
Autosequence 25
Overview 25
Start Options 25
Prewarning / Active Display 26
Restrictions 26
Umbrella Lock interaction 26
Detailed Operating Logic 26
Autosequence Chart 27
List of Steps 27
Errors 37
iv
Parameter Summary 38
Lite Set 40
Group Auto Functions 40
Batch Advance 41
Prewarning / Active Display 42
Operating Logic & Modes 43
Enable / Disable Options 43
Restrictions 43
Errors 43
Parameter Summary 43
Wedge Advance 44
Operator Display & Keystrokes 44
Prewarning / Active Display 45
Operating Logic 45
Enable / Disable Options 45
Restrictions 45
Errors 45
Parameter Summary 45
Batch Pullback 46
Operator Display & Keystrokes 46
Prewarning / Active Display 47
Operating Logic 47
Enable / Disable Options 49
Restrictions 50
Errors 50
Parameter Summary 50
Bankpush 50
Operator Display & Keystrokes 51
Prewarning / Active Display 52
Operating Logic 52
Enable / Disable Options 53
Restrictions 53
Errors 53
Parameter Summary 53
v
Conveyor Push 53
Operator Display & Keystrokes 54
Prewarning / Active Display 55
Operating Logic 55
AutoDrag 58
Enable / Disable Options 59
Restrictions 59
Errors 59
Parameter Summary 60
Bank Watersprays 60
Operator Display & Keystrokes 61
High-Pressure Cleanout 63
Prewarning / Active Display 63
Operating Logic 64
Enable / Disable Options 64
Restrictions 64
Errors 64
Parameter Summary 64
Batch Flippers 65
Operator Display & Keystrokes 65
Prewarning / Active Display 67
Operating Logic 67
Enable / Disable Options 67
Restrictions 67
Errors 67
Parameter Summary 67
Auto Flippers 68
Operator Display & Keystrokes 68
Prewarning / Active Display 68
Operating Logic 68
Enable / Disable Options 69
Restrictions 69
Errors 69
Parameter Summary 69
vi
Water Curtain 70
Operator Display & Keystrokes 70
Prewarning / Active Display 70
Operating Logic 70
Enable / Disable Options 72
Restrictions 72
Errors 72
Parameter Summary 72
Shearer Running Batch (SRB) 75
Shearer Position 75
Primepoint 76
Mining Cycle Overview 76
Bidirectional 76
Unidirectional 76
Operator Display & Keystrokes 77
Newstart 77
Restart 78
Entering a Manual Position 79
Stopping SRB 79
Prewarning / Active Display 80
Setting up the Safety Zones 81
Shearer Safety Zone 81
Manual Safety Zone 82
Conveyor Push Distance Behind Advanced Shields 83
Delayed or Reverse Pushing 84
SRB Gate Operation 84
Leaving the Gate End 84
Entering the Gate End 85
Unidirectional Cutting Cycle 86
Unidirectional Setup 87
Half-Web (or Partial) Cutting Cycle 88
Full Web Cutting (Unidirectional) 90
Bidirectional Cutting Cycle 92
Bidirectional Cutting Cycle Beginning at Headgate 93
vii
Bidirectional Cutting Cycle Beginning at Tailgate 95
Gate-area Shield Re-advance 97
Restrictions 97
Parameter Summary 97
Anticollision 100
Operator Display & Keystrokes 100
Prewarning / Active Display 100
Operating Logic & Modes 100
Anticollision Zones 100
Anticollision Modes 106
Enable / Disable Options 108
Restrictions 108
Errors 109
Parameter Summary 109
Filter Station 110
Operator Display & Keystrokes 110
Manually triggering sequences 110
Calibration 111
Prewarning / Active Display 112
Operating Logic 112
Emulsion Filter Auto Backflush 112
Shield Water Auto Backflush 113
Shearer Water Auto Backflush 114
Manual Backflush Control 114
Enable / Disable Options 115
Restrictions 115
Errors 115
Filter Station Parameters 115
Filter Station Connections 117
Sensor Connections 117
Solenoid Connections 118
Diagnostics 118
Errors 118
Clearing Errors 118
viii
Error List 119
PMC-R System Components 123
PMC-R Single Control Unit (SCU) 123
Driver Board 123
Brass Bar 124
Isolation Adapter 124
SKK24 Hose Cable 125
Pressure Sensor 126
Reed Rod 127
Configuration Drawings 128
Shield Layout (Face) 128
Shield Layout (4-legged) 129
Headgate Area 130
Group Layouts 131
Left Hand Face Configuration 132
Right Hand Face Configuration 133
Display Glossary 134

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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