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Caterpillar PMC-R Shield Control System Operator Manual PDF Download

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Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

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Description

Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

DESCRIPTION:
The PMC-R Shield Control Unit is an advanced digital shield control system. It is
based on patented state-of-the-art electronics and contains multiple sub-processors, a
dual line display, color coded keys, and a built-in infrared receiver. The PMC-R is
capable of operating in a network of hundreds of units and utilizes modern software
concepts to maximize the effectiveness of the computing and communications
hardware. The PMC-R is housed in a stainless steel watertight enclosure that will hold
up to most underground situations.

TABLE OF CONTENTS:

Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

Description..................................................... 10
Display......................................................... 11
	Display Categories.......................................... 11
		Default Display......................................... 11
		Active Display.......................................... 11
		Master Display.......................................... 12
		Slave Display........................................... 12
		Input Display........................................... 12
Keys............................................................ 13
	General Key Concepts........................................ 13
		Audible Feedback........................................ 13
		Timeout................................................. 13
		Stuck Key Error......................................... 13
		Multiple Key Error...................................... 13
	Keyboard Modes.............................................. 13
		Idle Mode............................................... 13
		Master Mode............................................. 14
		Group Function Mode..................................... 14
		Data Entry Mode......................................... 14
		Help Mode............................................... 14
	Specific Key Information.................................... 14
		Hot keys................................................ 14
			Operator Assigned Hot Key........................... 15
		Single Select Keys...................................... 15
		Man-In-Place Function Keys.............................. 16
			Manual Control of Selected Shield................... 16
		In-Shield Automatic Keys................................ 17
			In-Shield Automatic Functions on Selected Shield.... 17
		Group Select Keys....................................... 18
		Group Function Keys..................................... 18
		Number keys............................................. 19
		Menu Navigation Keys.................................... 19
		Other Keys.............................................. 20
Menu Control.................................................... 21
	Navigation.................................................. 21
	Freeze Display Feature...................................... 22
	Go-Back Feature............................................. 22
	Parameter Changing.......................................... 23
		Local / Global Parameters............................... 24
		Parameter Locking....................................... 24
Safety Features................................................. 25
	Local Lockout Button........................................ 25
	Quickstop Button............................................ 25
	Pressure Dump Feature....................................... 25
		Resetting the System.................................... 26
	Conveyor Prestart........................................... 27
	Umbrella Lock............................................... 27
		Controlling the Umbrella Lock........................... 27
			Active Umbrella Lock Displays....................... 28
			Umbrella Lock Messages.............................. 28
	Maintenance Lock............................................ 29
		Controlling the Maintenance Lock........................ 29
		Active Maintenance Lock Displays........................ 29
	Stop Key.................................................... 30
Single Shield Control........................................... 30
	Adjacent manual operation................................... 30
	Adjacent automatic operation................................ 31
	Remote Control.............................................. 31
Autosequence.................................................... 32
	Overview.................................................... 32
	Start Options............................................... 32
	Prewarning / Active Display................................. 32
	Restrictions................................................ 33
		Umbrella Lock interaction............................... 33
	Detailed Operating Logic.................................... 33
		Autosequence Chart...................................... 34
		List of Steps........................................... 34
			ASQ Begin........................................... 35
			First Prewarning.................................... 35
			Adjacent Shield Interlock........................... 35
			Second Prewarning................................... 36
			Canopy Spray Delay.................................. 36
			Canopy Spray Active................................. 36
			Flipper Retract..................................... 36
			Baselift While Lowering............................. 37
			Initial Lowering.................................... 37
			Extra Lowering...................................... 38
			Pre-Baselift........................................ 38
			Tip Up or Tip Down.................................. 38
			Sideseal Retract.................................... 39
			Advance Delay....................................... 39
			Ready To Advance.................................... 39
			Baselift While Advancing............................ 40
			Advancing........................................... 40
			Relowering.......................................... 40
			Readvancing......................................... 41
			Advance While Setting............................... 41
			Initial Set......................................... 41
			Final Set........................................... 42
			Conveyor Push Refill................................ 42
			Flipper Extend...................................... 43
			Umbrella Lock Pause................................. 43
		Errors.................................................. 43
		Parameter Summary....................................... 44
Group Auto Functions............................................ 46
	Batch Advance............................................... 47
		Keystroke Details....................................... 47
		Prewarning / Active Display............................. 48
		Operating Logic & Modes................................. 48
			Sequential Mode..................................... 48
			Rabbit Mode......................................... 49
			Standard Mode....................................... 49
		Enable / Disable Options................................ 49
		Restrictions............................................ 49
		Errors.................................................. 49
		Parameter Summary....................................... 49
	Wedge Advance............................................... 49
		Operator Display & Keystrokes........................... 50
		Prewarning / Active Display............................. 50
		Operating Logic......................................... 51
		Enable / Disable Options................................ 51
		Restrictions............................................ 51
		Errors.................................................. 51
		Parameter Summary....................................... 51
	Batch Pullback.............................................. 51
		Operator Display & Keystrokes........................... 52
			Keystroke Details................................... 52
				Automatic Mode.................................. 53
				Manual Mode..................................... 53
		Prewarning / Active Display............................. 53
		Operating Logic......................................... 53
			Conveyor Pullback Protection........................ 54
			"Shield Up" protection.............................. 54
			Shield Set to Roof.................................. 55
			Conveyor Pullback Timeout........................... 55
			Snake Area.......................................... 55
		Enable / Disable Options................................ 55
		Restrictions............................................ 55
		Errors.................................................. 55
		Parameter Summary....................................... 56
	Bankpush.................................................... 56
		Operator Display & Keystrokes........................... 56
			Keystroke Details................................... 57
				Batch Operation................................. 58
		Prewarning / Active Display............................. 58
		Operating Logic......................................... 58
		Enable / Disable Options................................ 59
		Restrictions............................................ 59
		Errors.................................................. 59
		Parameter Summary....................................... 59
	Conveyor Push............................................... 59
		Operator Display & Keystrokes........................... 59
			In-shield Locking Push.............................. 60
			Endgate Push........................................ 60
			Belt Tailpiece Controller........................... 60
		Prewarning / Active Display............................. 61
		Operating Logic......................................... 61
			Shield Back protection.............................. 61
			Push Protection Parameter........................... 61
				FULL............................................ 62
				PARTIAL......................................... 62
				NONE............................................ 62
			Adjacent "Delta" Protection......................... 62
			Conveyor Push Timeout............................... 62
			Target Stroke....................................... 63
			Endgate Even-push Feature........................... 63
			Triggering Method Affects Operation................. 64
		Enable / Disable Options................................ 64
		Restrictions............................................ 64
		Errors.................................................. 64
		Parameter Summary....................................... 65
	Bank Watersprays............................................ 65
		Operator Display & Keystrokes........................... 66
			Keystroke Details................................... 66
		Prewarning / Active Display............................. 68
		Operating Logic......................................... 68
		Enable / Disable Options................................ 69
		Restrictions............................................ 69
		Errors.................................................. 69
		Parameter Summary....................................... 69
	Batch Flippers.............................................. 70
		Operator Display & Keystrokes........................... 70
			Keystroke Details................................... 70
		Prewarning / Active Display............................. 71
		Operating Logic......................................... 72
		Enable / Disable Options................................ 72
		Restrictions............................................ 72
		Errors.................................................. 72
		Parameter Summary....................................... 72
	Auto Flippers............................................... 72
		Operator Display & Keystrokes........................... 72
		Prewarning / Active Display............................. 72
		Operating Logic......................................... 73
			Setting the Auto Flippers Zone...................... 73
			Retracting flippers................................. 73
			Extending the flippers.............................. 73
		Enable / Disable Options................................ 73
		Restrictions............................................ 73
		Errors.................................................. 73
		Parameter Summary....................................... 74
	Water Curtain............................................... 74
		Operator Display & Keystrokes........................... 74
		Prewarning / Active Display............................. 74
		Operating Logic......................................... 75
		Enable / Disable Options................................ 77
		Restrictions............................................ 77
		Errors.................................................. 77
		Parameter Summary....................................... 77
Shearer Running Batch (SRB)..................................... 78
	Shearer Position............................................ 79
		Manual Shearer Tracking................................. 79
		Infrared Shearer Tracking............................... 79
		Serial Shearer Tracking................................. 79
	Primepoint.................................................. 80
	Mining Cycle Overview....................................... 80
		Bidirectional........................................... 80
		Unidirectional.......................................... 80
	Operator Display & Keystrokes............................... 80
		Newstart................................................ 81
		Restart................................................. 81
		Entering a Manual Position.............................. 82
		Stopping SRB............................................ 83
	Prewarning / Active Display................................. 84
		When Starting........................................... 84
		When Active............................................. 84
		When Stopping........................................... 84
	Setting up the Safety Zones................................. 84
		Shearer Safety Zone..................................... 85
		Manual Safety Zone...................................... 85
		Conveyor Push Distance Behind Advanced Shields.......... 86
	Delayed or Reverse Pushing.................................. 87
	SRB Gate Operation.......................................... 88
		Leaving the Gate End.................................... 88
		Entering the Gate End................................... 89
	Unidirectional Cutting Cycle................................ 90
		Unidirectional Setup.................................... 90
		Half-Web (or Partial) Cutting Cycle..................... 91
			Shearer Cleanup Problems............................ 93
		Full Web Cutting (Unidirectional)....................... 94
			Shearer Cleanup Problems............................ 96
	Bidirectional Cutting Cycle................................. 96
		Bidirectional Cutting Cycle Beginning at Headgate....... 96
		Bidirectional Cutting Cycle Beginning at Tailgate....... 99
	Restrictions................................................100
		Parameter Summary.......................................100
Anticollision...................................................103
	Operator Display & Keystrokes...............................103
	Prewarning / Active Display.................................103
	Operating Logic & Modes.....................................103
		Anticollision Zones.....................................103
			Leading Zone........................................103
				Traveling in H‑>T Direction.....................104
				Traveling in T‑>H Direction.....................104
			Trailing Zone.......................................105
				Traveling in H‑>T Direction.....................105
				Traveling in T‑>H Direction.....................106
			Shearer Body Zone...................................108
			ACO Zones: Head to Tail Travel......................108
			ACO Zones: Tail to Head Travel......................109
		Anticollision Modes.....................................109
			Flipper-based ACO...................................109
			Shield Set-based ACO................................110
				Shield “Set” Definition.........................110
				Invalid Shearer Arm Height Considerations.......110
			Shield Advd-based ACO...............................110
				Shield “Advanced” Definition....................111
				Invalid Shearer Arm Height Considerations.......111
	Enable / Disable Options....................................111
	Restrictions................................................111
	Errors......................................................112
	Parameter Summary...........................................112
Filter Station..................................................113
	Operator Display & Keystrokes...............................113
		Manually triggering sequences...........................113
		Calibration.............................................114
	Prewarning / Active Display.................................114
	Operating Logic.............................................114
		Quickstop Pressure Dump.................................114
		Emulsion Filter Auto Backflush..........................115
			Emulsion Backflush Sequence.........................115
		Water Auto Backflush....................................116
			Water Backflush Sequence............................116
		Manual Backflush Control................................117
		Enable / Disable Options................................117
		Restrictions............................................117
		Errors..................................................117
	Filter Station Parameters...................................117
	Filter Station Connections..................................119
		Sensor Connections......................................119
		Solenoid Connections....................................120
AFC Control.....................................................120
	Red Stop Button.............................................120
	Green Button................................................120
	Button Pressed Identification...............................120
	AFC Control Configuration...................................121
Diagnostics.....................................................122
CST Declutch....................................................122
Errors..........................................................122
	Clearing Errors.............................................122
	Error List..................................................123
PMC‑R System Components.........................................126
	PMC‑R Single Control Unit (SCU).............................126
	Driver Board................................................127
	Brass Bar...................................................127
	Isolation Adapter...........................................128
	SKK24 Hose Cable............................................128
	Pressure Sensor.............................................129
	Reed Rod....................................................130
Configuration Drawings..........................................131
	Shield Layout (Face)........................................131
	Shield Layout (Gate)........................................132
	Headgate Area...............................................133
	Group Layouts...............................................134
		Left Hand Face Configuration............................135
		Right Hand Face Configuration...........................136
Display Glossary................................................137

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  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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