Caterpillar PMC-R Shield Control System Operator Manual PDF Download
$27.95
Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
Description
Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
FILE DETAILS:
Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
Language : English
Pages : 184
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:
Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
DESCRIPTION:
The PMC-R Shield Control Unit is an advanced digital shield control system. It is
based on patented state-of-the-art electronics and contains multiple sub-processors, a
dual line display, color coded keys, and a built-in infrared receiver. The PMC-R is
capable of operating in a network of hundreds of units and utilizes modern software
concepts to maximize the effectiveness of the computing and communications
hardware. The PMC-R is housed in a stainless steel watertight enclosure that will hold
up to most underground situations.
TABLE OF CONTENTS:
Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
Description..................................................... 10 Display......................................................... 11 Display Categories.......................................... 11 Default Display......................................... 11 Active Display.......................................... 11 Master Display.......................................... 12 Slave Display........................................... 12 Input Display........................................... 12 Keys............................................................ 13 General Key Concepts........................................ 13 Audible Feedback........................................ 13 Timeout................................................. 13 Stuck Key Error......................................... 13 Multiple Key Error...................................... 13 Keyboard Modes.............................................. 13 Idle Mode............................................... 13 Master Mode............................................. 14 Group Function Mode..................................... 14 Data Entry Mode......................................... 14 Help Mode............................................... 14 Specific Key Information.................................... 14 Hot keys................................................ 14 Operator Assigned Hot Key........................... 15 Single Select Keys...................................... 15 Man-In-Place Function Keys.............................. 16 Manual Control of Selected Shield................... 16 In-Shield Automatic Keys................................ 17 In-Shield Automatic Functions on Selected Shield.... 17 Group Select Keys....................................... 18 Group Function Keys..................................... 18 Number keys............................................. 19 Menu Navigation Keys.................................... 19 Other Keys.............................................. 20 Menu Control.................................................... 21 Navigation.................................................. 21 Freeze Display Feature...................................... 22 Go-Back Feature............................................. 22 Parameter Changing.......................................... 23 Local / Global Parameters............................... 24 Parameter Locking....................................... 24 Safety Features................................................. 25 Local Lockout Button........................................ 25 Quickstop Button............................................ 25 Pressure Dump Feature....................................... 25 Resetting the System.................................... 26 Conveyor Prestart........................................... 27 Umbrella Lock............................................... 27 Controlling the Umbrella Lock........................... 27 Active Umbrella Lock Displays....................... 28 Umbrella Lock Messages.............................. 28 Maintenance Lock............................................ 29 Controlling the Maintenance Lock........................ 29 Active Maintenance Lock Displays........................ 29 Stop Key.................................................... 30 Single Shield Control........................................... 30 Adjacent manual operation................................... 30 Adjacent automatic operation................................ 31 Remote Control.............................................. 31 Autosequence.................................................... 32 Overview.................................................... 32 Start Options............................................... 32 Prewarning / Active Display................................. 32 Restrictions................................................ 33 Umbrella Lock interaction............................... 33 Detailed Operating Logic.................................... 33 Autosequence Chart...................................... 34 List of Steps........................................... 34 ASQ Begin........................................... 35 First Prewarning.................................... 35 Adjacent Shield Interlock........................... 35 Second Prewarning................................... 36 Canopy Spray Delay.................................. 36 Canopy Spray Active................................. 36 Flipper Retract..................................... 36 Baselift While Lowering............................. 37 Initial Lowering.................................... 37 Extra Lowering...................................... 38 Pre-Baselift........................................ 38 Tip Up or Tip Down.................................. 38 Sideseal Retract.................................... 39 Advance Delay....................................... 39 Ready To Advance.................................... 39 Baselift While Advancing............................ 40 Advancing........................................... 40 Relowering.......................................... 40 Readvancing......................................... 41 Advance While Setting............................... 41 Initial Set......................................... 41 Final Set........................................... 42 Conveyor Push Refill................................ 42 Flipper Extend...................................... 43 Umbrella Lock Pause................................. 43 Errors.................................................. 43 Parameter Summary....................................... 44 Group Auto Functions............................................ 46 Batch Advance............................................... 47 Keystroke Details....................................... 47 Prewarning / Active Display............................. 48 Operating Logic & Modes................................. 48 Sequential Mode..................................... 48 Rabbit Mode......................................... 49 Standard Mode....................................... 49 Enable / Disable Options................................ 49 Restrictions............................................ 49 Errors.................................................. 49 Parameter Summary....................................... 49 Wedge Advance............................................... 49 Operator Display & Keystrokes........................... 50 Prewarning / Active Display............................. 50 Operating Logic......................................... 51 Enable / Disable Options................................ 51 Restrictions............................................ 51 Errors.................................................. 51 Parameter Summary....................................... 51 Batch Pullback.............................................. 51 Operator Display & Keystrokes........................... 52 Keystroke Details................................... 52 Automatic Mode.................................. 53 Manual Mode..................................... 53 Prewarning / Active Display............................. 53 Operating Logic......................................... 53 Conveyor Pullback Protection........................ 54 "Shield Up" protection.............................. 54 Shield Set to Roof.................................. 55 Conveyor Pullback Timeout........................... 55 Snake Area.......................................... 55 Enable / Disable Options................................ 55 Restrictions............................................ 55 Errors.................................................. 55 Parameter Summary....................................... 56 Bankpush.................................................... 56 Operator Display & Keystrokes........................... 56 Keystroke Details................................... 57 Batch Operation................................. 58 Prewarning / Active Display............................. 58 Operating Logic......................................... 58 Enable / Disable Options................................ 59 Restrictions............................................ 59 Errors.................................................. 59 Parameter Summary....................................... 59 Conveyor Push............................................... 59 Operator Display & Keystrokes........................... 59 In-shield Locking Push.............................. 60 Endgate Push........................................ 60 Belt Tailpiece Controller........................... 60 Prewarning / Active Display............................. 61 Operating Logic......................................... 61 Shield Back protection.............................. 61 Push Protection Parameter........................... 61 FULL............................................ 62 PARTIAL......................................... 62 NONE............................................ 62 Adjacent "Delta" Protection......................... 62 Conveyor Push Timeout............................... 62 Target Stroke....................................... 63 Endgate Even-push Feature........................... 63 Triggering Method Affects Operation................. 64 Enable / Disable Options................................ 64 Restrictions............................................ 64 Errors.................................................. 64 Parameter Summary....................................... 65 Bank Watersprays............................................ 65 Operator Display & Keystrokes........................... 66 Keystroke Details................................... 66 Prewarning / Active Display............................. 68 Operating Logic......................................... 68 Enable / Disable Options................................ 69 Restrictions............................................ 69 Errors.................................................. 69 Parameter Summary....................................... 69 Batch Flippers.............................................. 70 Operator Display & Keystrokes........................... 70 Keystroke Details................................... 70 Prewarning / Active Display............................. 71 Operating Logic......................................... 72 Enable / Disable Options................................ 72 Restrictions............................................ 72 Errors.................................................. 72 Parameter Summary....................................... 72 Auto Flippers............................................... 72 Operator Display & Keystrokes........................... 72 Prewarning / Active Display............................. 72 Operating Logic......................................... 73 Setting the Auto Flippers Zone...................... 73 Retracting flippers................................. 73 Extending the flippers.............................. 73 Enable / Disable Options................................ 73 Restrictions............................................ 73 Errors.................................................. 73 Parameter Summary....................................... 74 Water Curtain............................................... 74 Operator Display & Keystrokes........................... 74 Prewarning / Active Display............................. 74 Operating Logic......................................... 75 Enable / Disable Options................................ 77 Restrictions............................................ 77 Errors.................................................. 77 Parameter Summary....................................... 77 Shearer Running Batch (SRB)..................................... 78 Shearer Position............................................ 79 Manual Shearer Tracking................................. 79 Infrared Shearer Tracking............................... 79 Serial Shearer Tracking................................. 79 Primepoint.................................................. 80 Mining Cycle Overview....................................... 80 Bidirectional........................................... 80 Unidirectional.......................................... 80 Operator Display & Keystrokes............................... 80 Newstart................................................ 81 Restart................................................. 81 Entering a Manual Position.............................. 82 Stopping SRB............................................ 83 Prewarning / Active Display................................. 84 When Starting........................................... 84 When Active............................................. 84 When Stopping........................................... 84 Setting up the Safety Zones................................. 84 Shearer Safety Zone..................................... 85 Manual Safety Zone...................................... 85 Conveyor Push Distance Behind Advanced Shields.......... 86 Delayed or Reverse Pushing.................................. 87 SRB Gate Operation.......................................... 88 Leaving the Gate End.................................... 88 Entering the Gate End................................... 89 Unidirectional Cutting Cycle................................ 90 Unidirectional Setup.................................... 90 Half-Web (or Partial) Cutting Cycle..................... 91 Shearer Cleanup Problems............................ 93 Full Web Cutting (Unidirectional)....................... 94 Shearer Cleanup Problems............................ 96 Bidirectional Cutting Cycle................................. 96 Bidirectional Cutting Cycle Beginning at Headgate....... 96 Bidirectional Cutting Cycle Beginning at Tailgate....... 99 Restrictions................................................100 Parameter Summary.......................................100 Anticollision...................................................103 Operator Display & Keystrokes...............................103 Prewarning / Active Display.................................103 Operating Logic & Modes.....................................103 Anticollision Zones.....................................103 Leading Zone........................................103 Traveling in H‑>T Direction.....................104 Traveling in T‑>H Direction.....................104 Trailing Zone.......................................105 Traveling in H‑>T Direction.....................105 Traveling in T‑>H Direction.....................106 Shearer Body Zone...................................108 ACO Zones: Head to Tail Travel......................108 ACO Zones: Tail to Head Travel......................109 Anticollision Modes.....................................109 Flipper-based ACO...................................109 Shield Set-based ACO................................110 Shield “Set” Definition.........................110 Invalid Shearer Arm Height Considerations.......110 Shield Advd-based ACO...............................110 Shield “Advanced” Definition....................111 Invalid Shearer Arm Height Considerations.......111 Enable / Disable Options....................................111 Restrictions................................................111 Errors......................................................112 Parameter Summary...........................................112 Filter Station..................................................113 Operator Display & Keystrokes...............................113 Manually triggering sequences...........................113 Calibration.............................................114 Prewarning / Active Display.................................114 Operating Logic.............................................114 Quickstop Pressure Dump.................................114 Emulsion Filter Auto Backflush..........................115 Emulsion Backflush Sequence.........................115 Water Auto Backflush....................................116 Water Backflush Sequence............................116 Manual Backflush Control................................117 Enable / Disable Options................................117 Restrictions............................................117 Errors..................................................117 Filter Station Parameters...................................117 Filter Station Connections..................................119 Sensor Connections......................................119 Solenoid Connections....................................120 AFC Control.....................................................120 Red Stop Button.............................................120 Green Button................................................120 Button Pressed Identification...............................120 AFC Control Configuration...................................121 Diagnostics.....................................................122 CST Declutch....................................................122 Errors..........................................................122 Clearing Errors.............................................122 Error List..................................................123 PMC‑R System Components.........................................126 PMC‑R Single Control Unit (SCU).............................126 Driver Board................................................127 Brass Bar...................................................127 Isolation Adapter...........................................128 SKK24 Hose Cable............................................128 Pressure Sensor.............................................129 Reed Rod....................................................130 Configuration Drawings..........................................131 Shield Layout (Face)........................................131 Shield Layout (Gate)........................................132 Headgate Area...............................................133 Group Layouts...............................................134 Left Hand Face Configuration............................135 Right Hand Face Configuration...........................136 Display Glossary................................................137
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