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CATERPILLAR SH660 D Roof Support Carrier Operation Manual SN JE300562 – PDF DOWNLOAD
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CATERPILLAR SH660 D Roof Support Carrier Operation Manual SN JE300562 – PDF DOWNLOAD
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Description
CATERPILLAR SH660 D Roof Support Carrier Operation Manual SN JE300562 – PDF DOWNLOAD
FILE DETAILS:
CATERPILLAR SH660 D Roof Support Carrier Operation Manual SN JE300562 – PDF DOWNLOAD
Language : English
Pages : 90
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CATERPILLAR SH660 D Roof Support Carrier Operation Manual SN JE300562 – PDF DOWNLOAD
General Information:
INTRODUCTION:
- The operation of heavy mining machinery can be hazardous. To ensure safe operation,
operators and personnel must be alert, competent, correctly trained, tested and licensed in
the principles, capabilities and correct operating and isolation procedures of the machinery. - This manual is designed to provide the SH660 D Roof Support Carrier operator with the
proper information regarding the machine’s instrumentation, operating controls and general
safe working procedures. All operators of this machine must be conversant with the
information contained within this manual before operating the machine. - To ensure safe and efficient operation, the SH660 D Roof Support Carrier must be
adequately maintained by the operators and service personnel. To achieve this, the
operator’s pre-start inspection procedure contained in Section 6 of this manual must be
performed before any use of this machinery is undertaken. - Any abnormalities should be reported immediately to service personnel to avoid costly
machine repairs, production downtime and unsafe operation of the machine.
DESCRIPTION:
- The SH660 D is a 55000 kg high capacity Roof Support Carrier. It has been designed for
lifting and carrying heavy pieces of equipment and machinery in underground coal mines.
Its main function is carrying and placing of longwall equipment and shields. The machine
comes standard with a set of fork tines and winch for this purpose. - The machine is powered by a 195 kW (260 HP) Caterpillar 3126 turbocharged four-stroke
inline six cylinder flameproof diesel engine package. Flameproofing of the system includes
a wet exhaust conditioning system complete with exhaust and intake flame traps. The start
system is pneumatic. The diesel control system is an intrinsically safe electronic monitoring
system. The engine power output is connected to the constant four-wheel drive system via
a drive coupling through a four-speed bidirectional power shift transmission to heavy duty
axles. - The SH660 D utilises a wet bath exhaust system complete with a exhaust purifier. A
removable flame trap for ease of cleaning is fitted on the outlet of the exhaust conditioner
housing.
TABLE OF CONTENTS:
CATERPILLAR SH660 D Roof Support Carrier Operation Manual SN JE300562 – PDF DOWNLOAD
BI643738
Operation Manual
Rev 0 SH660 D Roof Support Carrier Serial No JE300562 i
TABLE OF CONTENTS
Section 1 General Information
Introduction 1
Description 1
General Arrangement 2
Specifications 3
Section 2 General Safety and Precautions 5
Section 3 Gauge Parameters and Colour Coding 11
Section 4 Machine Orientation, Controls and Functions
Machine Orientation
Basic Machine Layout 15
Control Locations
Compartment Door 16
Transmission Gear Control Lever 17
Transmission Directional Control Lever 17
Park Brake Button 18
Four-Way Joystick Control Lever 19
No 1—Two-Way Hydraulic Control Lever 19
No 2—Two-Way Hydraulic Control Lever 19
Operator’ Seat 20
Accelerator Pedal 20
Brake Pedal 20
Steering Wheel 21
Brake Head Pressure Gauge 22
Brake Accumulator Pressure Gauge 22
Steering Accumulator Pressure Gauge 22
Engine Start Button 23
Air Pressure Gauge 23
On/Off Toggle Switch 23
Transmission Oil Temperature Gauge 24
Engine Coolant Temperature Gauge 24
Load Indicator 25
Horn Button 26
Engine Service Hour Meter 26
Air Cleaner Service Indicator 27
Shutdown System Test Valve 27
Exhaust Outlet Gas Temperature Gauge 28
Engine Oil Pressure Gauge 28
Engine Fuel Primer Pump 29
Attachment Quick Connects Button 29
Emergency Intake Shut Off Valve 30
Emergency Fuel Shut Off Valve 31
Section 5 Machine Isolation
Engine Isolation 33
Pneumatic Isolation 34
Hydraulic Isolation 35
Engine Coolant Isolation 36
Electrical Isolation 37
BI643738
Operation Manual
ii SH660 D Roof Support Carrier Serial No JE300562 Rev 0
Section 5 Machine Isolation (cont )
Articulation Isolation 38
Lift Arm Isolation 39
Exhaust Conditioner Isolation 40
Exhaust Conditioner Make Up Tank Pressure Isolation 41
Section 6 Pre-Start Procedure 43
Section 7 Engine Starting Procedure 53
Section 8 Post Start Checks 55
Section 9 Stopping the Engine 59
Section 10 Tramming the Machine 61
Section 11 Stopping and Braking 63
Section 12 Driving on a Ramp 65
Section 13 Parking on a Ramp 67
Section 14 Loading 69
Section 15 Cookie Plate Use 71
Section 16 Towing the Machine when Disabled 73
Section 17 Towing with the Machine 75
Section 18 Air Venting the Fuel System 77
Operation Manual
Rev 0 SH660 D Roof Support Carrier Serial No JE300562 i
TABLE OF CONTENTS
Section 1 General Information
Introduction 1
Description 1
General Arrangement 2
Specifications 3
Section 2 General Safety and Precautions 5
Section 3 Gauge Parameters and Colour Coding 11
Section 4 Machine Orientation, Controls and Functions
Machine Orientation
Basic Machine Layout 15
Control Locations
Compartment Door 16
Transmission Gear Control Lever 17
Transmission Directional Control Lever 17
Park Brake Button 18
Four-Way Joystick Control Lever 19
No 1—Two-Way Hydraulic Control Lever 19
No 2—Two-Way Hydraulic Control Lever 19
Operator’ Seat 20
Accelerator Pedal 20
Brake Pedal 20
Steering Wheel 21
Brake Head Pressure Gauge 22
Brake Accumulator Pressure Gauge 22
Steering Accumulator Pressure Gauge 22
Engine Start Button 23
Air Pressure Gauge 23
On/Off Toggle Switch 23
Transmission Oil Temperature Gauge 24
Engine Coolant Temperature Gauge 24
Load Indicator 25
Horn Button 26
Engine Service Hour Meter 26
Air Cleaner Service Indicator 27
Shutdown System Test Valve 27
Exhaust Outlet Gas Temperature Gauge 28
Engine Oil Pressure Gauge 28
Engine Fuel Primer Pump 29
Attachment Quick Connects Button 29
Emergency Intake Shut Off Valve 30
Emergency Fuel Shut Off Valve 31
Section 5 Machine Isolation
Engine Isolation 33
Pneumatic Isolation 34
Hydraulic Isolation 35
Engine Coolant Isolation 36
Electrical Isolation 37
BI643738
Operation Manual
ii SH660 D Roof Support Carrier Serial No JE300562 Rev 0
Section 5 Machine Isolation (cont )
Articulation Isolation 38
Lift Arm Isolation 39
Exhaust Conditioner Isolation 40
Exhaust Conditioner Make Up Tank Pressure Isolation 41
Section 6 Pre-Start Procedure 43
Section 7 Engine Starting Procedure 53
Section 8 Post Start Checks 55
Section 9 Stopping the Engine 59
Section 10 Tramming the Machine 61
Section 11 Stopping and Braking 63
Section 12 Driving on a Ramp 65
Section 13 Parking on a Ramp 67
Section 14 Loading 69
Section 15 Cookie Plate Use 71
Section 16 Towing the Machine when Disabled 73
Section 17 Towing with the Machine 75
Section 18 Air Venting the Fuel System 77
Section 19 Air Venting the Engine Cooling System 79
Section 20 Diesel Control System (DCS) 81
Section 21 Fluid Specification Table 85
Section 20 Diesel Control System (DCS) 81
Section 21 Fluid Specification Table 85
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