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Cessna 310 P Q maintenance service manual 1969 – 1974 – PDF Download
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Cessna 310 P Q maintenance service manual 1969 – 1974
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Description
Cessna 310 P Q maintenance service manual 1969 – 1974
FILE DETAILS:
Cessna 310 P Q maintenance service manual 1969 – 1974
LANGUAGE:ENGLISH
PAGES:938
DOWNLOADABLE:YES
FILE TYPE:PDF
CESSNA 310 P Q MAINTENANCE SERVICE MANUAL 1969 – 1974 – PDF DOWNLOAD:
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DESCRIPTION:
- Cessna 310 P Q maintenance service manual 1969 – 1974
- This Service Manual contain factory recommended procedures for ground handling, servicing and maintaining the Cessna 310 Series Aircraft. Where reference is made to the 310 Aircraft in this Service Manual. this reference applies to the 310P. 310Q and Turbo 310P and Turbo 310Q certified aircraft.
- This manual also describes the Cessna 310QII and Turbo 310QII which are the same as the Cessna 310Q and Turbo 310Q with some optional equipment installed as standard. Where the are specific difference. reference will be made to the individual aircraft. Besides servicinasg a referenee for the experienced mechanic.
- this Service Manual also cover step-by-step procedures for the less experienced mechanic. This Service Manual should be kept in a handy place for ready reference. If properly used, it will better enable the mechanic to maintain the Cessna 310 Series aircraft and thereby, establish a reputation for reliable service.
- The information in this Service Manual is bad on data available at the time of publication, and is supplemented and kept current by Service Letter and Service News Letters published by Cessna Aircraft Company. These are sent to all Cessna Dealers so that they have the latest authoritative recommendations for servicing Cessna airplanes.
- Therefore. it is recommended that Cessna owners utilize the knowledge and experience of the factorytrained Dealer Service Organizaion. In addition to the information in this Service Manual, a group of vendor publications are available from the Cessna Customer Services Department which describe complete disassembly, overhaul and parts breakdown of some of the various vendor equipment items. A listing of the available publications is issued periodically in Service Letters.
TABLE OF CONTENTS:
Cessna 310 P Q maintenance service manual 1969 – 1974
D872-9-13 - MODEL 310 AND TURBO 310 (1969 THRU 1974)........................................................... 1 TEMPORARY REVISION NUMBER 9................................................................................ 2 TEMPORARY REVISION NUMBER 8................................................................................ 3 TEMPORARY REVISION NUMBER 7................................................................................ 4 TEMPORARY REVISION NUMBER 6................................................................................ 5 TEMPORARY REVISION NUMBER 5................................................................................ 6 TEMPORARY REVISION NUMBER 4................................................................................ 7 TEMPORARY REVISION NUMBER 3................................................................................ 8 TEMPORARY REVISION NUMBER 2................................................................................ 9 TEMPORARY REVISION NUMBER 1................................................................................ 10 FOREWORD................................................................................................... 1 LIST OF EFFECTIVE PAGES.................................................................................... 11 TABLE OF CONTENTS.......................................................................................... 14 SERVICE LETTERS AND SERVICE KITS........................................................................... 15 CHANGE SYMBOLS......................................................................................... 15 SECTION 1 - GENERAL INFORMATION............................................................................ 16 TABLE OF CONTENTS...................................................................................... 16 GENERAL DESCRIPTION.................................................................................... 16 PRINCIPAL DIMENSIONS................................................................................... 16 ACCESS AND INSPECTION PROVISIONS....................................................................... 18 SECTION 2 - GROUND HANDLING, SERVICING AND INSPECTION...................................................... 31 TABLE OF CONTENTS...................................................................................... 31 GENERAL DESCRIPTION.................................................................................... 32 GROUND HANDLING........................................................................................ 33 TOWING............................................................................................. 33 WING WALK AND WING WALK AREAS...................................................................... 33 TAXIING............................................................................................ 34 MINIMUM TURNING RADIUS............................................................................. 36 PARKING............................................................................................ 36 RUDDER PEDALS GUST LOCK............................................................................ 36 TIE-DOWN........................................................................................... 36 JACKING............................................................................................ 36 HOISTING........................................................................................... 36 LEVELING........................................................................................... 37 WEIGHING AND MEASURING............................................................................. 37 STORAGE OF AIRPLANE................................................................................ 38 FLYABLE STORAGE.................................................................................... 38 TEMPORARY STORAGE.................................................................................. 38 INDEFINITE STORAGE................................................................................. 38 RESTORING AIRPLANE TO SERVICE...................................................................... 39 PAINTING............................................................................................... 45 PREPARATION OF SURFACE............................................................................. 45 PAINT STRIPPING.................................................................................... 45 CORROSION TREATMENT................................................................................ 45 RECOMMENDED MATERIALS AND EQUIPMENT................................................................ 50 FINISH AND TRIM.................................................................................... 51 PRIMER - MIXTURE AND APPLICATION................................................................... 51 EPOXY PRIMER....................................................................................... 51 MATERIALS, DESCRIPTION AND MIXING INSTRUCTIONS..................................................... 51 SURFACE PREPARATION................................................................................ 62 EPOXY ENAMEL....................................................................................... 62 EPOXY PRIMER (TYPE I-M)............................................................................ 62 EPOXY ENAMEL APPLICATION........................................................................... 62 PREPARATION OF 82B SERIES VINYL ENAMEL COLORS...................................................... 62 APPLICATION OF 82B SERIES VINYL COLORS............................................................. 62 HEAT RESISTANT ENAMEL.............................................................................. 63 TOUCHUP VINYL...................................................................................... 63 POLYURETHANE FINISH (OPTIONAL)..................................................................... 64 TOUCH UP OF POLYURETHANE FINISH.................................................................... 64 TOUCHUP LANDING GEAR FINISH........................................................................ 64 RAIN EROSION COATING APPLICATION (RADOME).............................................................. 64 INSPECTION REQUIREMENTS................................................................................ 65 INSPECTION CHARTS...................................................................................... 65 INSPECTION PROGRAM SELECTION........................................................................... 65 INSPECTION GUIDELINES.................................................................................. 66 CLEANING, INSPECTION, REPAIR AND SERVICING AIRFRAME.................................................... 77 WINDOWS AND WINDSHIELD............................................................................. 77 CABIN DOOR......................................................................................... 77 BAGGAGE AND WING LOCKER DOORS...................................................................... 77 SEATS.............................................................................................. 77 UPHOLSTERY......................................................................................... 78 CARPET............................................................................................. 78 WING............................................................................................... 78 EMPENNAGE.......................................................................................... 79 FUSELAGE........................................................................................... 79 HEATER............................................................................................. 79 CONTROL QUADRANT................................................................................... 96 LANDING GEAR........................................................................................... 97 LANDING GEAR ACTUATOR..............................................................................101 EMERGENCY MANUAL EXTENSION.........................................................................102 MAIN AND NOSE LANDING GEAR ASSEMBLIES..............................................................104 TORQUE LINKS.......................................................................................104 NOSE AND MAIN GEAR RETRACTING LINKAGE..............................................................104 SHOCK STRUT SERVICING..............................................................................104 NOSE GEAR SHIMMY DAMPNER...........................................................................105 NOSE WHEEL STEERING SYSTEM.........................................................................105 NOSE AND MAIN WHEEL TIRES..........................................................................105 BRAKE SYSTEM PLUMBING..............................................................................106 BRAKE ASSEMBLIES...................................................................................106 MASTER CYLINDERS...................................................................................106 FLIGHT CONTROLS........................................................................................106 CONTROL COLUMN.....................................................................................106 AILERON AND AILERON TRIM TAB CONTROL SYSTEM........................................................106 ELEVATOR AND ELEVATOR TRIM TAB CONTROL SYSTEM......................................................108 RUDDER AND RUDDER TRIM TAB.........................................................................110 FLAP SYSTEM........................................................................................112 ENGINE GROUP...........................................................................................112 ENGINE COWLING.....................................................................................113 INDUCTION AIR FILTERS..............................................................................114 INDUCTION MANIFOLD.................................................................................114 ENGINE OIL PRESSURE SYSTEM.........................................................................114 ENGINE OIL FILTER SERVICE (310P0001 AND ON)........................................................114 ENGINE OIL FILTER SERVICE (TURBO 310P0001 AND ON)..................................................116 OIL BREATHER SEPARATOR.............................................................................117 ENGINE EXHAUST SYSTEM..............................................................................117 ENGINE COMPARTMENT.................................................................................130 ENGINE COMPARTMENT FIRE EXTINGUISHER...............................................................130 ENGINE CONTROLS....................................................................................130 ENGINE WIRE BUNDLES................................................................................130 ENGINE MOUNTS......................................................................................130 ENGINE COMPARTMENT HOSES...........................................................................130 SPARK PLUGS........................................................................................132 IGNITION CABLES....................................................................................132 MAGNETO............................................................................................132 ALTERNATOR.........................................................................................132 PUMPS..............................................................................................132 TURBOCHARGER.......................................................................................132 MANIFOLD PRESSURE RELIEF VALVE.....................................................................133 PROPELLERS.............................................................................................134 PROPELLER UNFEATHERING SYSTEM......................................................................134 PROPELLER SYNCHRONIZER.............................................................................134 FUEL SYSTEM............................................................................................134 FUEL AIR CONTROL...................................................................................134 FUEL MANIFOLD......................................................................................134 FUEL DISCHARGE NOZZLES.............................................................................135 FUEL SELECTOR VALVE AND STRAINER...................................................................135 FUEL SYSTEM - MAIN.................................................................................135 FUEL SYSTEM - AUXILIARY............................................................................135 FUEL SELECTOR VALVE CONTROL SYSTEM.................................................................135 MAIN TANK FUEL TRANSFER PUMP.......................................................................136 OXYGEN SYSTEM..........................................................................................136 FILTER VALVE.......................................................................................136 OXYGEN REGULATOR AND CYLINDER......................................................................137 OXYGEN MASKS AND HOSES.............................................................................137 VACUUM SYSTEM..........................................................................................137 VACUUM SYSTEM COMPONENTS...........................................................................137 DEICE SYSTEM...........................................................................................137 DEICE SYSTEM COMPONENTS............................................................................137 PITOT STATIC SYSTEM....................................................................................137 PITOT STATIC SYSTEM COMPONENTS.....................................................................137 ALCOHOL WINDSHIELD ANTI-ICE SYSTEM.....................................................................138 ALCOHOL WINDSHIELD ANTI-ICE SYSTEM COMPONENTS......................................................138 ELECTRICAL SYSTEM......................................................................................138 INSPECTION.........................................................................................138 BATTERY............................................................................................138 BATTERY BOX........................................................................................138 EMERGENCY LOCATOR TRANSMITTER......................................................................139 MISCELLANEOUS INSPECTION...............................................................................139 MOVABLE PARTS......................................................................................139 ENGINE COMPARTMENT HOSES AND WIRE BUNDLES..........................................................139 FLUID LINES AND HOSES..............................................................................139 METAL PARTS........................................................................................139 WIRING.............................................................................................139 BOLTS IN CRITICAL AREAS............................................................................139 FILTERS, SCREENS AND FLUIDS........................................................................139 POST INSPECTION....................................................................................139 LUBRICATION DIAGRAM....................................................................................140 SERVICE CHART..........................................................................................155 MISCELLANEOUS SERVICE ITEMS............................................................................158 COLD WEATHER SERVICING.............................................................................158 DRAINING OIL.......................................................................................158 FUEL SYSTEM SERVICING..............................................................................158 FUEL SYSTEM DRAINS.................................................................................158 DEFUELING..........................................................................................158 PURGING MAIN TANKS AND AUXILIARY FUEL CELLS........................................................158 AIRCRAFT FILE......................................................................................159 SPECIAL TOOLS AND EQUIPMENT............................................................................159 COMPONENTS LOCATION CHART..............................................................................160 SECTION 3 - AIRFRAME.......................................................................................163 TABLE OF CONTENTS......................................................................................163 FUSELAGE...............................................................................................164 WINDSHIELD AND WINDOWS.............................................................................164 PLASTIC WINDOWS INSPECTION CRITERIA............................................................164 REMOVAL OF WINDSHIELD..........................................................................165 INSTALLATION OF WINDSHIELD.....................................................................165 HEATED WINDSHIELD..............................................................................168 TROUBLESHOOTING............................................................................170 REMOVAL....................................................................................170 INSTALLATION...............................................................................170 REMOVAL AND INSTALLATION OF HEATED WINDSHIELD COMPONENTS.......................................170 REMOVAL AND INSTALLATION OF PICTURE WINDOWS....................................................170 EMERGENCY EXIT WINDOW..........................................................................170 REMOVAL....................................................................................170 INSTALLATION...............................................................................171 EMERGENCY EXIT WINDOW RELEASE MECHANISM........................................................175 REMOVAL AND INSTALLATION...................................................................175 REMOVAL AND INSTALLATION OF FOUL WEATHER WINDOW................................................175 DOORS..................................................................................................175 REMOVAL OF CABIN DOOR..............................................................................175 DISASSEMBLY OF CABIN DOOR..........................................................................178 ASSEMBLY OF CABIN DOOR.............................................................................178 INSTALLATION OF CABIN DOOR.........................................................................178 TROUBLESHOOTING CABIN DOOR LATCH ASSEMBLIES........................................................178 REMOVAL OF CABIN DOOR LATCH ASSEMBLIES.............................................................178 DISASSEMBLY AND ASSEMBLY OF CABIN DOOR LATCH ASSEMBLIES............................................179 INSTALLATION OF CABIN DOOR LATCH ASSEMBLIES........................................................179 REMOVAL OF BAGGAGE DOOR............................................................................179 DISASSEMBLY OF BAGGAGE DOOR........................................................................179 ASSEMBLY OF BAGGAGE DOOR...........................................................................179 INSTALLATION OF BAGGAGE DOOR.......................................................................179 REMOVAL, INSTALLATION AND ADJUSTMENT OF BAGGAGE DOOR AND LATCH ASSEMBLY (OPTIONAL).................179 ADJUSTMENT OF WING LOCKER AND CABIN DOOR AND BAGGAGE DOOR STOP.....................................183 SEATS..................................................................................................183 TROUBLESHOOTING THE INDIVIDUAL SEAT ASSEMBLIES.....................................................183 REMOVAL OF FRONT SEATS.............................................................................183 INSTALLATION OF FRONT SEATS........................................................................183 REMOVAL OF SEAT BELTS..............................................................................185 INSTALLATION OF SEAT BELTS.........................................................................185 REMOVAL OF SHOULDER HARNESS........................................................................185 INSTALLATION OF SHOULDER HARNESS...................................................................185 REMOVAL AND INSTALLATION OF INERTIA REEL...........................................................185 TROUBLESHOOTING RECLINING REAR SEAT................................................................187 REMOVAL OF RECLINING REAR SEAT.....................................................................187 DISASSEMBLY AND ASSEMBLY OF RECLINING REAR SEAT....................................................187 INSTALLATION OF RECLINING REAR SEAT................................................................187 REMOVAL OF CENTER SINGLE ADJUSTABLE SEAT...........................................................187 INSTALLATION OF CENTER SINGLE ADJUSTABLE SEAT......................................................187 REMOVAL AND INSTALLATION OF FIFTH AND SIXTH SEATS..................................................187 DISASSEMBLY AND ASSEMBLY OF FIFTH AND SIXTH RECLINING SEATS........................................187 UPHOLSTERY.............................................................................................192 REMOVAL AND INSTALLATION OF UPHOLSTERY AND UPHOLSTERY TRIM.........................................192 REMOVAL AND INSTALLATION OF CARPET.................................................................192 WING...................................................................................................198 REMOVAL............................................................................................198 INSTALLATION.......................................................................................198 REMOVAL OF WING LOCKER DOOR........................................................................202 INSTALLATION OF WING LOCKER DOOR...................................................................202 REMOVAL AND INSTALLATION OF WING LOCKER DOOR LATCH.................................................203 CHECKING BAGGAGE DOOR STOP TENSION.................................................................203 FUSELAGE STINGER.......................................................................................203 REMOVAL............................................................................................203 INSTALLATION.......................................................................................203 STABILIZERS............................................................................................203 REMOVAL OF HORIZONTAL STABILIZER...................................................................203 INSTALLATION OF HORIZONTAL STABILIZER..............................................................203 REMOVAL OF VERTICAL STABILIZER.....................................................................203 INSTALLATION OF VERTICAL STABILIZER................................................................205 CONTROL PEDESTAL.......................................................................................205 REMOVAL............................................................................................205 DISASSEMBLY........................................................................................208 ASSEMBLY...........................................................................................208 INSTALLATION.......................................................................................208 RADOME.................................................................................................210 REMOVAL AND INSTALLATION...........................................................................210 SECTION 4 - LANDING GEAR AND BRAKE SYSTEM..................................................................211 TABLE OF CONTENTS......................................................................................211 LANDING GEAR SYSTEM....................................................................................211 TROUBLESHOOTING LANDING GEAR AND CABIN STEP........................................................212 LANDING GEAR ACTUATOR..................................................................................217 TROUBLESHOOTING THE LANDING GEAR ACTUATOR MOTOR....................................................217 REMOVAL............................................................................................218 INSTALLATION.......................................................................................218 CABIN STEP SYSTEM......................................................................................221 REMOVAL............................................................................................221 INSTALLATION.......................................................................................221 MANUAL EXTENSION SYSTEM................................................................................221 REMOVAL............................................................................................223 INSTALLATION.......................................................................................223 MAIN LANDING GEAR......................................................................................225 REMOVAL............................................................................................225 DISASSEMBLY........................................................................................225 ASSEMBLY...........................................................................................230 INSTALLATION.......................................................................................230 REMOVAL OF MAIN GEAR TORQUE LINKS..................................................................231 DISASSEMBLY OF MAIN GEAR TORQUE LINKS..............................................................231 ASSEMBLY OF MAIN GEAR TORQUE LINKS.................................................................231 INSTALLATION OF MAIN GEAR TORQUE LINKS.............................................................232 MAIN LANDING GEAR DOOR.............................................................................232 REMOVAL OF MAIN LANDING GEAR DOORS.............................................................234 INSTALLATION OF MAIN LANDING GEAR DOORS........................................................234 RIGGING OF MAIN LANDING GEAR DOORS.............................................................234 MAIN LANDING GEAR RETRACTING LINKAGE...............................................................234 REMOVAL OF MAIN LANDING GEAR RETRACTING LINKAGE....................................................237 INSTALLATION OF MAIN LANDING GEAR RETRACTING LINKAGE...............................................240 RIGGING OF MAIN LANDING AND NOSE GEAR..............................................................240 ADJUSTMENT OF LANDING GEAR SAFETY SWITCH...........................................................248 ADJUSTMENT OF LANDING GEAR WARNING SYSTEM..........................................................250 NOSE GEAR..............................................................................................253 REMOVAL............................................................................................253 DISASSEMBLY........................................................................................253 CLEANING, INSPECTION, AND REPAIR OF NOSE GEAR......................................................254 ASSEMBLY...........................................................................................254 INSTALLATION.......................................................................................255 REMOVAL AND DISASSEMBLY OF NOSE GEAR TORQUE LINK ASSEMBLIES........................................257 ASSEMBLY AND INSTALLATION OF NOSE GEAR TORQUE LINK ASSEMBLIES......................................257 REMOVAL OF NOSE GEAR DOORS.........................................................................257 INSTALLATION OF NOSE GEAR DOORS....................................................................259 RIGGING OF NOSE GEAR DOORS.........................................................................259 REMOVAL OF NOSE GEAR RETRACTING LINKAGE............................................................259 INSTALLATION OF NOSE GEAR RETRACTING LINKAGE.......................................................261 NOSE GEAR SHIMMY DAMPENER..........................................................................262 REMOVAL OF NOSE GEAR SHIMMY DAMPENER...............................................................262 DISASSEMBLY OF NOSE GEAR SHIMMY DAMPENER...........................................................263 ASSEMBLY OF NOSE GEAR SHIMMY DAMPENER..............................................................263 INSTALLATION OF NOSE GEAR SHIMMY DAMPENER..........................................................264 NOSE GEAR STEERING.....................................................................................264 REMOVAL............................................................................................264 INSTALLATION.......................................................................................264 RIGGING............................................................................................264 NOSE WHEEL AND TIRE....................................................................................264 REMOVAL AND DISASSEMBLY............................................................................264 ASSEMBLY AND INSTALLATION..........................................................................266 MAIN WHEEL AND TIRE....................................................................................266 REMOVAL AND DISASSEMBLY............................................................................266 ASSEMBLY AND INSTALLATION..........................................................................269 MAIN WHEEL ALIGNMENT...................................................................................269 BRAKE SYSTEM - MAIN AND PARKING........................................................................270 TROUBLESHOOTING....................................................................................270 REMOVAL............................................................................................271 INSTALLATION.......................................................................................273 REMOVAL AND DISASSEMBLY OF MAIN WHEEL BRAKE........................................................275 ASSEMBLY AND INSTALLATION OF MAIN WHEEL BRAKE......................................................275 REPLACEMENT OF BRAKE LININGS.......................................................................275 BLEEDING BRAKE SYSTEM..............................................................................278 PARKING BRAKE SYSTEM...............................................................................278 REMOVAL........................................................................................278 INSTALLATION...................................................................................280 MASTER CYLINDER....................................................................................280 REMOVAL........................................................................................280 DISASSEMBLY....................................................................................282 ASSEMBLY.......................................................................................282 INSTALLATION...................................................................................282 SECTION 5 - CONTROL COLUMN, AILERON AND TRIM CONTROL SYSTEMS...............................................284 TABLE OF CONTENTS......................................................................................284 CONTROL COLUMN.........................................................................................284 REMOVAL............................................................................................284 DISASSEMBLY........................................................................................285 ASSEMBLY...........................................................................................285 INSTALLATION.......................................................................................287 AILERON CONTROL SYSTEM.................................................................................287 TROUBLESHOOTING....................................................................................287 REMOVAL OF AILERON.................................................................................289 INSTALLATION OF AILERON............................................................................289 REMOVAL OF AILERON TRIM TAB........................................................................289 INSTALLATION OF AILERON TRIM TAB...................................................................289 REMOVAL OF AILERON CONTROL CABLES..................................................................289 INSTALLATION OF AILERON CONTROL CABLES.............................................................291 REMOVAL OF AILERON QUADRANT........................................................................291 INSTALLATION OF AILERON QUADRANT...................................................................292 REMOVAL OF AILERON BELLCRANK.......................................................................292 INSTALLATIN OF AILERON BELLCRANK...................................................................292 RIGGING............................................................................................292 AILERON TRIM CONTROL SYSTEM............................................................................295 TROUBLESHOOTING....................................................................................294 REMOVAL OF AILERON TRIM CONTROL CABLES AND CHAINS..................................................295 INSTALLATION OF AILERON TRIM CONTROL CABLES AND CHAINS.............................................295 REMOVAL OF AILERON TRIM TAB ACTUATOR...............................................................295 DISASSEMBLY, OVERHAUL AND ASSEMBLY OF AILERON TRIM TAB ACTUATOR....................................296 INSTALLATION OF NEW COLLARS AND BEARINGS IN TRIM TAB ACTUATORS.....................................296 INSTALLATION OF AILERON TRIM TAB ACTUATOR..........................................................297 REMOVAL OF AILERON TRIM GEAR ASSEMBLY..............................................................297 DISASSEMBLY, OVERHAUL AND REASSEMBLY OF AILERON TRIM GEAR ASSEMBLY.................................299 INSTALLATION OF AILERON TRIM GEAR ASSEMBLY.........................................................299 REMOVAL AND INSTALLATION OF AILERON TRIM WHEEL AND INDICATOR ASSEMBLIES............................299 RIGGING............................................................................................300 SECTION 6 - ELEVATOR AND TRIM CONTROL SYSTEMS..............................................................301 TABLE OF CONTENTS......................................................................................301 ELEVATORS..............................................................................................301 REMOVAL............................................................................................301 INSTALLATION.......................................................................................303 ELEVATOR TRIM TAB......................................................................................303 REMOVAL............................................................................................303 DISASSEMBLY AND ASSEMBLY...........................................................................304 INSTALLATION.......................................................................................304 ELEVATOR CONTROL SYSTEM................................................................................304 TROUBLESHOOTING....................................................................................304 REMOVAL OF ELEVATOR CONTROL CABLES.................................................................305 INSTALLATION OF ELEVATOR CONTROL CABLES............................................................305 REMOVAL OF AFT ELEVATOR BELLCRANK..................................................................305 INSTALLATION OF AFT ELEVATOR BELLCRANK.............................................................305 REMOVAL AND INSTALLATION OF ELEVATOR PYLON.........................................................305 REMOVAL AND INSTALLATION OF ELEVATOR DOWN SPRING...................................................306 REMOVAL AND INSTALLATION OF AFT ELEVATOR PUSH-PULL TUBE............................................306 REMOVAL OF FORWARD ELEVATOR BELLCRANK..............................................................306 INSTALLATION OF FORWARD ELEVATOR BELLCRANK.........................................................306 REMOVAL AND INSTALLATION OF FORWARD ELEVATOR PUSH-PULL TUBE........................................306 RIGGING............................................................................................306 ELEVATOR TRIM CONTROL SYSTEM...........................................................................308 TROUBLESHOOTING....................................................................................308 REMOVAL OF ELEVATOR TRIM CONTROL CABLES AND CHAINS.................................................309 INSTALLATION OF ELEVATOR TRIM CONTROL CABLES AND CHAINS............................................309 REMOVAL OF TRIM TAB ACTUATOR.......................................................................309 DISASSEMBLY OF TRIM TAB ACTUATOR...................................................................309 INSTALLATION OF TRIM TAB ACTUATOR..................................................................309 REMOVAL OF ELEVATOR TRIM CONTROL WHEEL, SPROCKET AND INDICATOR ASSEMBLY............................309 INSTALLATION OF ELEVATOR TRIM CONTROL WHEEL, SPROCKET AND INDICATOR ASSEMBLY.......................311 RIGGING............................................................................................311 ELECTRIC ELEVATOR TRIM CONTROL SYSTEM..................................................................315 REMOVAL OF ELECTRIC ELEVATOR TRIM ACTUATOR ASSEMBLY................................................315 DISASSEMBLY AND ASSEMBLY OF ELECTRIC ELEVATOR TRIM ACTUATOR ASSEMBLY...............................315 INSTALLATION OF ELECTRIC ELEVATOR TRIM ACTUATOR ASSEMBLY...........................................315 SECTION 7 - RUDDER AND TRIM CONTROL SYSTEMS................................................................316 TABLE OF CONTENTS......................................................................................316 RUDDER.................................................................................................316 REMOVAL............................................................................................316 INSTALLATION.......................................................................................316 RUDDER TRIM TAB........................................................................................318 REMOVAL............................................................................................318 INSTALLATION.......................................................................................319 RUDDER CONTROL SYSTEM..................................................................................319 TROUBLESHOOTING....................................................................................319 REMOVAL OF RUDDER CONTROL CABLES...................................................................319 INSTALLATION OF RUDDER CONTROL CABLES..............................................................320 REMOVAL OF RUDDER PEDAL ASSEMBLY...................................................................320 DISASSEMBLY OF RUDDER PEDAL ASSEMBLY...............................................................322 ASSEMBLY OF RUDDER PEDAL ASSEMBLY..................................................................322 INSTALLATION OF RUDDER PEDAL ASSEMBLY..............................................................322 RIGGING............................................................................................322 RUDDER TRIM CONTROL SYSTEM.............................................................................325 TROUBLESHOOTING....................................................................................325 REMOVAL OF RUDDER TRIM CONTROL CABLES AND CHAINS...................................................326 INSTALLATION OF RUDDER TRIM CONTROL CABLES AND CHAINS..............................................327 REMOVAL OF RUDDER TRIM TAB ACTUATOR................................................................327 DISASSEMBLY, OVERHAUL AND ASSEMBLY OF RUDDER TRIM TAB ACTUATOR.....................................327 INSTALLATION OF RUDDER TRIM TAB ACTUATOR...........................................................327 RIGGING............................................................................................327 SECTION 8 - FLAP CONTROL SYSTEM............................................................................330 TABLE OF CONTENTS......................................................................................330 FLAP CONTROL SYSTEM....................................................................................330 TROUBLESHOOTING FLAP CONTROL SYSTEM................................................................330 REMOVAL............................................................................................332 INSTALLATION.......................................................................................332 REMOVAL OF FLAP CONTROL CABLES AND CHAINS..........................................................332 INSTALLATION OF FLAP CONTROL CABLES AND CHAINS.....................................................333 REMOVAL OF FLAP BELLCRANK..........................................................................333 INSTALLATION OF FLAP BELLCRANK.....................................................................333 REMOVAL AND INSTALLATION OF FLAP SCISSORS ASSEMBLY.................................................333 TROUBLESHOOTING THE FLAP ACTUATOR MOTOR............................................................337 REMOVAL OF FLAP ACTUATOR ASSEMBLY..................................................................337 REMOVAL OF LIMIT SWITCH BRACKET....................................................................337 INSTALLATION OF LIMIT SWITCH BRACKET...............................................................337 INSTALLATION OF FLAP ACTUATOR ASSEMBLY.............................................................338 REMOVAL OF FLAP PRESELECT ASSEMBLY.................................................................340 DISASSEMBLY AND ASSEMBLY OF FLAP PRESELECT LEVER ASSEMBLY..........................................340 INSTALLATION OF FLAP PRESELECT ASSEMBLY............................................................340 REMOVAL OF FLAP PRESELECT CONTROL CABLE............................................................340 INSTALLATION OF FLAP PRESELECT CONTROL CABLE.......................................................340 RIGGING FLAP CONTROL SYSTEM........................................................................340 RIGGING FLAP PRESELECT SYSTEM......................................................................341 ADJUSTMENT OF FLAP-GEAR WARNING SYSTEM.............................................................341 OPERATIONAL FLIGHT CHECK...........................................................................341 SECTION 9 - ENGINE.........................................................................................342 TABLE OF CONTENTS......................................................................................342 GENERAL INFORMATION....................................................................................343 DETAIL ENGINE SPECIFICATIONS (310P0001 AND ON).....................................................343 DETAIL ENGINE SPECIFICATIONS (TURBO 310P AND 310Q).................................................344 TROUBLESHOOTING THE ENGINE.............................................................................346 ENGINE COWLS...........................................................................................350 REMOVAL............................................................................................350 INSTALLATION.......................................................................................350 COWL FLAPS TURBO 310P AND 310Q)........................................................................350 REMOVAL............................................................................................350 INSTALLATION.......................................................................................350 REMOVAL AND INSTALLATION OF TORQUE TUBE ASSEMBLY...................................................350 REMOVAL AND INSTALLATION OF CONTROL CABLE..........................................................350 RIGGING............................................................................................354 ENGINE.................................................................................................354 ENGINE REMOVAL (310P)..............................................................................354 ENGINE REMOVAL (TURBO 310P AND 310Q)...............................................................355 DISASSEMBLY........................................................................................356 INSPECTION OF ENGINE ASSEMBLY......................................................................356 ENGINE INSTALLATION (310P AND 310Q)................................................................356 ENGINE INSTALLATION (TURBO 310P AND 310Q)..........................................................357 ENGINE OPERATIONAL CHECK...........................................................................362 ENGINE SHOCK MOUNTS....................................................................................363 REMOVAL (310P AND 310Q)............................................................................363 INSTALLATION (310P AND 310Q).......................................................................363 REMOVAL (TURBO 310P AND 310Q)......................................................................363 INSTALLATION (TURBO 310P AND 310Q).................................................................363 SHIMMING THE ENGINE MOUNT..........................................................................363 ENGINE CONTROL CABLES..................................................................................366 REMOVAL............................................................................................366 INSTALLATION.......................................................................................366 RIGGING............................................................................................366 RIGGING PROCEDURES CHART...........................................................................369 ENGINE CONTROL QUADRANT................................................................................372 REMOVAL AND INSTALLATION...........................................................................372 DISASSEMBLY........................................................................................372 ASSEMBLY...........................................................................................372 FUEL INJECTION SYSTEM..................................................................................373 TROUBLESHOOTING....................................................................................373 FUEL-AIR CONTROL UNIT..................................................................................374 REMOVAL............................................................................................374 INSTALLATION.......................................................................................375 ADJUSTMENT.........................................................................................375 FUEL MANIFOLD..........................................................................................375 REMOVAL............................................................................................375 INSTALLATION.......................................................................................375 FUEL DISCHARGE NOZZLES.................................................................................375 REMOVAL............................................................................................376 INSTALLATION.......................................................................................376 FUEL INJECTION PUMP....................................................................................376 REMOVAL............................................................................................376 INSTALLATION.......................................................................................376 FUEL MIXTURE CHECK.................................................................................376 UNMETERED FUEL TEST HOOKUP CHECK AND ADJUSTMENT (310P AND 310Q)....................................378 UNMETERED FUEL TEST HOOKUP CHECK AND ADJUSTMENT (TURBO 310P AND 310Q)..............................378 ENGINE OIL SYSTEM......................................................................................381 TROUBLESHOOTING....................................................................................381 OIL PRESSURE SYSTEM................................................................................386 REMOVAL AND INSTALLATION OF OIL PRESSURE LINES AND HOSES.......................................386 REMOVAL AND INSTALLATION OF WASTE-GATE LINES AND HOSES (TURBO 310P AND 310Q).......................386 REMOVAL AND INSTALLATION OF TURBOCHARGER OIL RETURN LINES - HOSES (TURBO 310P AND 310Q)............386 OIL PRESSURE ADJUSTMENT................................................................................387 SERVICING OIL PRESSURE LINES.......................................................................387 COLD WEATHER SERVICING OF OIL PRESSURE LINE........................................................387 OIL FILTER ADAPTER.....................................................................................387 REMOVAL............................................................................................387 INSTALLATION.......................................................................................387 ENGINE BAFFLES.........................................................................................387 REMOVAL (310P AND 310Q)............................................................................387 CLEANING AND INSPECTION............................................................................388 INSTALLATION (310P AND 310Q).......................................................................391 REMOVAL (TURBO 310P AND 310Q)......................................................................391 INSTALLATION (TURBO 310P AND 310Q).................................................................391 TURBOCHARGER INSULATION................................................................................391 REMOVAL AND INSTALLATION...........................................................................391 REMOVAL AND INSTALLATION OF TURBOCHARGER SHIELD....................................................392 TURBOCHARGER...........................................................................................392 REMOVAL AND INSTALLATION...........................................................................392 AIR INDUCTION SYSTEM...................................................................................394 REMOVAL AND INSTALLATION...........................................................................394 CONTROLLER AND WASTE-GATE ACTUATOR.....................................................................394 TURBOCHARGER CONTROL SYSTEM FUNCTION AND OPERATION.................................................394 TROUBLESHOOTING....................................................................................397 CONTROLLER OPERATION FLIGHT CHECK PROCEDURE........................................................402 ABSOLUTE PRESSURE CONTROLLER.......................................................................402 REMOVAL AND INSTALLATION.......................................................................402 ADJUSTMENT.....................................................................................405 MANIFOLD PRESSURE RELIEF VALVE (TURBO 310P)........................................................405 REMOVAL AND INSTALLATION.......................................................................405 PRESSURE RATIO CONTROLLER..........................................................................405 REMOVAL AND INSTALLATION.......................................................................405 ADJUSTMENT.....................................................................................405 WASTE-GATE AND ACTUATOR............................................................................406 REMOVAL AND INSTALLATION.......................................................................406 ENGINE IGNITION SYSTEM.................................................................................406 TROUBLESHOOTING....................................................................................406 MAGNETOS...............................................................................................407 REMOVAL............................................................................................407 INSPECTION.........................................................................................407 BREAKER ASSEMBLY MAIN SPRING CHECK.................................................................409 MAINTENANCE........................................................................................409 INTERNAL TIMING....................................................................................409 INSTALLATION OF MAGNETOS AND TIMING (310P AND 310Q)................................................411 INSTALLATION OF MAGNETOS AND TIMING (TURBO 310P AND 310Q)..........................................412 IGNITION SWITCHES..................................................................................412 IGNITION CABLES........................................................................................412 REMOVAL............................................................................................412 CLEANING AND INSPECTION............................................................................412 INSTALLATION.......................................................................................412 SPARK PLUGS............................................................................................414 REMOVAL............................................................................................414 INSTALLATION.......................................................................................414 ENGINE EXHAUST SYSTEM..................................................................................414 REMOVAL (310P AND 310Q)............................................................................414 INSTALLATION (310P AND 310Q).......................................................................414 REMOVAL (TURBO 310P AND 310Q)......................................................................415 REMOVAL AND INSTALLATION OF EXHAUST SLIP JOINT SEALS AND EXPANSION RING (TURBO 310Q0401 AND ON)....415 INSTALLATION (TURBO 310P AND 310Q).................................................................415 EXTREME WEATHER MAINTENANCE............................................................................417 COLD WEATHER.......................................................................................417 WINTERIZATION KIT..................................................................................417 HOT WEATHER........................................................................................417 DUSTY CONDITIONS...................................................................................418 SEACOAST AND HUMID CONDITIONS......................................................................418 SECTION 10 - PROPELLER SYSTEM..............................................................................420 TABLE OF CONTENTS......................................................................................420 PROPELLER..............................................................................................420 REPAIRS............................................................................................420 TROUBLESHOOTING....................................................................................421 REMOVAL............................................................................................424 INSTALLATION.......................................................................................426 CHECKING BLADE ANGLES..............................................................................426 SETTING BLADE ANGLES...............................................................................427 OPERATIONAL CHECK..................................................................................427 PROPELLER GOVERNOR.....................................................................................429 REMOVAL............................................................................................429 INSTALLATION.......................................................................................429 RIGGING CONTROLS...................................................................................431 ADJUSTMENT.........................................................................................431 PROPELLER SYNCHRONIZER SYSTEM..........................................................................431 OPERATION..........................................................................................431 REMOVAL............................................................................................431 INSTALLATION.......................................................................................432 ADJUSTMENT.........................................................................................432 FUNCTIONAL TEST....................................................................................434 TROUBLESHOOTING....................................................................................434 WIRING CONTINUITY TEST.............................................................................434 REMOVAL AND INSTALLATION OF MAGNETIC PICKUP........................................................436 SECTION 11 - FUEL SYSTEM...................................................................................437 TABLE OF CONTENTS......................................................................................437 FUEL SYSTEM............................................................................................437 TROUBLESHOOTING....................................................................................439 MAIN TANK..........................................................................................440 REMOVAL........................................................................................440 DISASSEMBLY....................................................................................440 INSPECTION AND REPAIR..........................................................................440 ASSEMBLY.......................................................................................440 INSTALLATION...................................................................................445 SNIFFLE VALVE......................................................................................445 REMOVAL........................................................................................445 INSTALLATION...................................................................................445 REMOVAL OF MAIN FUEL LINES.........................................................................445 INSTALLATION OF MAIN FUEL LINES....................................................................445 REMOVAL OF AUXILIARY FUEL TANK.....................................................................449 INSTALLATION OF AUXILIARY FUEL TANK................................................................449 REMOVAL OF AUXILIARY FUEL AND VENT LINES...........................................................449 INSTALLATION OF AUXILIARY FUEL AND VENT LINES......................................................450 SELECTOR VALVES....................................................................................450 REMOVAL........................................................................................450 INSTALLATION...................................................................................450 FUEL SELECTOR CONTROL SYSTEM...........................................................................450 REMOVAL............................................................................................450 INSTALLATION.......................................................................................450 RIGGING............................................................................................453 OPERATIONAL CHECK..................................................................................454 REMOVAL OF AUXILIARY FUEL PUMP.....................................................................454 INSTALLATION OF AUXILIARY FUEL PUMP................................................................454 AUXILIARY FUEL PUMP LOW ADJUSTMENT.................................................................454 GROUND CHECK OF FUEL PRESSURE SWITCH AND OIL PRESSURE SWITCH.......................................457 FUEL INDICATOR SYSTEM (310P0001 TO 310Q0001)...........................................................457 REMOVAL OF MAIN FUEL QUANTITY SENDING UNIT (310Q0001 TO 310Q0001)..................................457 INSTALLATION OF MAIN FUEL QUANTITY SENDING UNIT (310P0001 TO 310Q0001).............................457 FUEL QUANTITY SENDING UNITS OPERATIONAL CHECK (310P0001 TO 310Q0001)...............................457 REMOVAL OF AUXILIARY FUEL QUANTITY SENDING UNITS (310P0001 TO 310Q0001)............................459 INSTALLATION OF AUXILIARY FUEL QUANTITY SENDING UNITS (310P0001 TO 310Q0001).......................459 FUEL INDICATOR SYSTEM (310Q0001 AND ON)................................................................459 REMOVAL OF MAIN FUEL QUANTITY TANK UNIT (310Q0001 AND ON)..........................................459 INSTALLATION OF MAIN FUEL QUANTITY TANK UNIT (310Q0001 AND ON).....................................460 FUEL QUANTITY TANK UNIT OPERATIONAL CHECK AND CALIBRATION (310Q0001 TO 310Q0601)...................460 FUEL QUANTITY SYSTEM CALIBRATION (310Q0601 AND ON).................................................461 DRY CALIBRATION................................................................................461 ALTERNATE METHOD...............................................................................462 REMOVAL OF AUXILIARY FUEL QUANTITY SENDING UNITS...................................................463 INSTALLATION OF AUXILIARY FUEL QUANTITY SENDING UNITS..............................................463 TROUBLESHOOTING FUEL QUANTITY INDICATOR SYSTEM.....................................................461 WING LOCKER TANKS (OPTIONAL)...........................................................................465 REMOVAL............................................................................................465 INSTALLATION.......................................................................................468 WING LOCKER FUEL PLUMBING..............................................................................468 REMOVAL............................................................................................468 INSTALLATION.......................................................................................468 FUEL VENT HEATERS......................................................................................468 MAIN TANK FUEL TRANSFER PUMP...........................................................................470 REMOVAL............................................................................................470 DISASSEMBLY........................................................................................470 CLEANING AND INSPECTION............................................................................470 ASSEMBLY...........................................................................................471 INSTALLATION.......................................................................................471 SECTION 12 - INSTRUMENTS AND RELATED SYSTEMS...............................................................472 TABLE OF CONTENTS......................................................................................472 GENERAL................................................................................................472 INSTRUMENTS............................................................................................472 VACUUM SYSTEM INSTRUMENTS..........................................................................472 PITOT - STATIC SYSTEM INSTRUMENTS..................................................................473 ENGINE INSTRUMENTS.................................................................................473 MISCELLANEOUS INSTRUMENTS..........................................................................473 TYPICAL INSTRUMENT REMOVAL.........................................................................474 TYPICAL INSTRUMENT INSTALLATION....................................................................474 REMOVAL OF STALL WARNING TRANSMITTER...............................................................472 INSTALLATION OF STALL WARNING TRANSMITTER..........................................................472 REMOVAL OF MAGNETIC COMPASS........................................................................483 INSTALLATION OF MAGNETIC COMPASS...................................................................483 COMPASS ALIGNMENT PROCEDURE........................................................................483 INDEX ERROR ALIGNMENT..............................................................................483 COMPENSATION ADJUSTMENTS...........................................................................483 COMPENSATION CALCULATIONS..........................................................................483 COMPASS COMPENSATION...............................................................................484 TYPICAL BULB REMOVAL AND INSTALLATION..............................................................484 TROUBLESHOOTING INSTRUMENTS........................................................................485 INSTRUMENT PANELS......................................................................................488 REMOVAL OF SHOCK-MOUNTED PANELS....................................................................488 INSTALLATION OF SHOCK-MOUNTED PANELS...............................................................488 VACUUM SYSTEM..........................................................................................489 TROUBLESHOOTING VACUUM SYSTEM......................................................................489 REMOVAL OF VACUUM PUMP.............................................................................492 INSTALLATION OF VACUUM PUMP........................................................................492 REMOVAL AND INSTALLATION OF VACUUM AIR FILTER......................................................494 REPLACEMENT OF VACUUM AIR FILTER...................................................................494 REMOVAL AND INSTALLATION OF VACUUM RELIEF VALVE....................................................494 ADJUSTMENT OF VACUUM RELIEF VALVE..................................................................494 REMOVAL OF VACUUM SYSTEM PLUMBING..................................................................497 INSTALLATION OF VACUUM SYSTEM PLUMBING.............................................................497 PITOT-STATIC SYSTEM....................................................................................497 REMOVAL OF PITOT TUBE..............................................................................497 INSTALLATION OF PITOT TUBE.........................................................................497 REMOVAL OF PITOT AND STATIC LINES..................................................................497 INSTALLATION OF PITOT AND STATIC LINES.............................................................497 TESTING STATIC PRESSURE SYSTEM.....................................................................498 TESTING PITOT PRESSURE LINES.......................................................................500 PURGING PITOT OR STATIC LINES......................................................................500 MANIFOLD PRESSURE SYSTEM...............................................................................503 REMOVAL OF MANIFOLD PRESSURE LINES.................................................................503 INSTALLATION OF MANIFOLD PRESSURE LINES............................................................503 SECTION 13 - UTILITY AND OPTIONAL SYSTEMS..................................................................504 TABLE OF CONTENTS......................................................................................504 HEATING, VENTILATING AND DEFROSTING SYSTEM.............................................................507 DESCRIPTION OF HEATER AND COMPONENTS...............................................................507 TROUBLESHOOTING....................................................................................507 ELECTRICAL CONTINUITY CHECKS.......................................................................514 FUNCTIONAL CHECK OF HEATER FUEL SUPPLY.............................................................514 REMOVAL OF HEATER (310P0001 TO 310Q0454)...........................................................514 REMOVAL OF HEATER (310Q0454 AND ON)................................................................514 INSTALLATION OF HEATER.............................................................................514 DISASSEMBLY OF HEATER COMPONENTS...................................................................514 HEATER FUEL SYSTEM COMPONENTS......................................................................515 REMOVAL........................................................................................515 INSTALLATION...................................................................................515 CABIN WARM AIR VENTS AND DUCTING...................................................................515 REMOVAL........................................................................................515 INSTALLATION...................................................................................515 CABIN COOL AIR VENTS AND DUCTING...................................................................515 REMOVAL........................................................................................515 INSTALLATION...................................................................................516 HEATER SWITCH......................................................................................516 REMOVAL AND INSTALLATION.......................................................................516 TEMPERATURE CONTROL................................................................................516 REMOVAL........................................................................................516 INSTALLATION...................................................................................516 AIRFLOW CONTROLS...................................................................................516 REMOVAL........................................................................................516 INSTALLATION...................................................................................516 AIR SPILL VENT TUBE................................................................................518 REMOVAL AND INSTALLATION.......................................................................518 SURFACE DEICE SYSTEM...................................................................................518 TROUBLESHOOTING....................................................................................518 REMOVAL AND INSTALLATION...........................................................................518 SURFACE DEICE SYSTEM CHECK.........................................................................518 COLD PATCH REPAIR OF DEICE BOOTS...................................................................520 NAV-O-MATIC 400 AUTOPILOT..............................................................................521 REMOVAL OF CONTROL CABLES..........................................................................521 INSTALLATION OF CONTROL CABLES.....................................................................523 REMOVAL AND INSTALLATION OF ACTUATORS AND COMPUTER.................................................524 REMOVAL AND INSTALLATION OF GYROS..................................................................524 REMOVAL AND INSTALLATION OF SWITCHES...............................................................524 REMOVAL AND INSTALLATION OF CONTROLLER.............................................................524 RIGGING............................................................................................524 400A NAV-O-MATIC AUTOPILOT.............................................................................529 REMOVAL OF CONTROL CABLES..........................................................................529 INSTALLATION OF CONTROL CABLES.....................................................................529 REMOVAL AND INSTALLATION OF ACTUATOR, COMPUTER AND FLIGHT CONTROLLER...............................529 REMOVAL AND INSTALLATION OF ELEVATOR TRIM FOLLOW-UP ACTUATOR.......................................530 FOLLOW-UP SENSOR...............................................................................530 REMOVAL AND INSTALLATION OF GYROS..................................................................530 REMOVAL AND INSTALLATION OF SWITCHES...............................................................530 REMOVAL AND INSTALLATION OF CONTROLLER.............................................................530 RIGGING............................................................................................530 YAW DAMPER SYSTEM......................................................................................531 TROUBLESHOOTING....................................................................................531 REMOVAL, INSTALLATION, RIGGING.....................................................................531 ACTUATOR CENTERING ADJUSTMENT......................................................................531 INTERGRATED FLIGHT CONTROL SYSTEM......................................................................534 300 AND 400 SERIES.................................................................................534 800 SERIES.........................................................................................534 REMOVAL, INSTALLATION AND RIGGING..................................................................534 NAV-O-MATIC 800 AUTOPILOT (310P0001 TO 310Q0401).......................................................536 REMOVAL AND INSTALLATION OF AUTOPILOT..............................................................536 AILERON CABLES.................................................................................536 RUDDER CABLES..................................................................................536 ELEVATOR CABLES................................................................................536 ELEVATOR TRIM EXTENSION CABLE..................................................................536 REMOVAL AND INSTALLATION OF PNEUMATIC SYSTEM.......................................................536 REMOVAL AND INSTALLATION OF SERVOS.................................................................543 REMOVAL AND INSTALLATION OF COMPUTER...............................................................543 REMOVAL AND INSTALLATION OF CONTROLLER.............................................................543 REMOVAL AND INSTALLATION OF MISCELLANEOUS COMPONENTS...............................................543 RIGGING OF AUTOPILOT CONTROL CALBES................................................................543 AUTOPILOT PRESSURE CHECK AND ADJUSTMENT............................................................544 OXYGEN SYSTEM..........................................................................................544 TROUBLESHOOTING....................................................................................545 MAINTENANCE........................................................................................545 OXYGEN CYLINDER IDENTIFICATION.....................................................................545 BLEEDING THE OXYGEN SYSTEM.........................................................................546 REMOVAL OF OXYGEN CYLINDER-REGULATOR...............................................................546 INSTALLATION OF OXYGEN CYLINDER-REGULATOR..........................................................546 REMOVAL OF ALTITUDE COMPENSATING OXYGEN REGULATOR..................................................547 INSTALLATION OF ALTITUDE COMPENSATING OXYGEN REGULATOR.............................................547 REMOVAL OF PRESSURE GAGE...........................................................................547 INSTALLATION OF PRESSURE GAGE......................................................................547 REMOVAL OF FILLER VALVE............................................................................547 INSTALLATION OF FILLER VALVE.......................................................................547 CHARGING...........................................................................................550 LEAK TESTING.......................................................................................550 SERVICING AND INSPECTION...........................................................................551 INSPECTION CRITERIA FOR OXYGEN CYLINDERS...........................................................551 PURGING........................................................................................551 FUNCTIONAL TESTING.............................................................................551 OIL DILUTION SYSTEM....................................................................................552 SYSTEM OPERATION...................................................................................552 REMOVAL............................................................................................552 INSTALLATION.......................................................................................552 REMOVAL OF OIL DILUTION SOLENOID VALVE.............................................................552 INSTALLATION OF OIL DILUTION SOLENOID VALVE........................................................552 PROPELLER DEICE SYSTEM.................................................................................554 REMOVAL OF PROPELLER DEICE BOOT....................................................................554 INSTALLATION OF PROPELLER DEICE BOOT...............................................................554 REMOVAL AND INSTALLATION OF SLIP RINGS.............................................................555 BRUSH HOLDER ASSEMBLY..............................................................................555 REMOVAL AND INSTALLATION OF BRUSH HOLDER ASSEMBLY AND MOUNT BRACKET................................555 INSPECTION AND TESTING OF PROPELLER DEICE SYSTEM...................................................555 REMOVAL AND INSTALLATION OF TIMER UNIT.............................................................559 TROUBLESHOOTING PROPELLER DEICE SYSTEM.............................................................559 REMOVAL AND INSTALLATION OF DEICE AMMETER..........................................................559 REMOVAL AND REPLACEMENT OF SWITCH AND CIRCUIT BREAKER..............................................559 PROPELLER UNFEATHERING SYSTEM..........................................................................559 REMOVAL............................................................................................560 INSTALLATION.......................................................................................560 OPERATIONAL CHECK..................................................................................560 THREE BLADED PROPELLER.................................................................................560 REMOVAL OF PROPELLER...............................................................................560 INSTALLATION OF PROPELLER..........................................................................561 CESSNA ECONOMY MIXTURE INDICATOR.......................................................................562 REMOVAL AND INSTALLATION OF EGT SYSTEM.............................................................562 CALIBRATION OF EGT SYSTEM..........................................................................562 TROUBLESHOOTING EGT SYSTEM.........................................................................562 POWER FRONT SEAT.......................................................................................562 REMOVAL POWER FRONT SEAT...........................................................................562 INSTALLATION POWER FRONT SEAT......................................................................562 DUAL PITOT SYSTEM......................................................................................565 REMOVAL OF DUAL PITOT TUBES........................................................................565 INSTALLATION OF DUAL PITOT TUBES...................................................................565 TESTING DUAL PITOT TUBES...........................................................................565 BLOWING OUT PITOT LINES............................................................................565 MINI-8 STEREO..........................................................................................566 REMOVAL............................................................................................566 INSTALLATION.......................................................................................566 FIRE EXTINGUISHER......................................................................................566 ENGINE COMPARTMENT FIRE EXTINGUISHER...................................................................566 TROUBLESHOOTING....................................................................................566 REMOVAL............................................................................................568 INSTALLATION.......................................................................................573 REMOVAL AND INSTALLATION OF FIRE EXTINGUISHER THERMAL DETECTORS....................................573 REMOVAL AND INSTALLATION OF ANNUNCIATOR PANEL......................................................573 SERVICING..........................................................................................573 EMERGENCY LOCATOR TRANSMITTER..........................................................................574 DESCRIPTION........................................................................................574 OPERATION..........................................................................................574 REMOVAL............................................................................................574 INSTALLATION.......................................................................................574 REMOVAL AND INSTALLATION OF ANTENNA................................................................576 REMOVAL AND INSTALLATION OF BATTERY PACK...........................................................576 TROUBLESHOOTING....................................................................................576 PILOT AND COPILOT MANUAL AND ELECTRICAL ADJUSTABLE SEAT................................................578 REMOVAL............................................................................................578 DISASSEMBLY........................................................................................578 INSTALLATION.......................................................................................578 ALCOHOL WINDSHIELD ANTI-ICE SYSTEM.....................................................................581 REMOVAL............................................................................................581 INSTALLATION.......................................................................................581 OPERATIONAL CHECK..................................................................................581 ANGLE OF ATTACK SYSTEM.................................................................................581 REMOVAL OF INDICATOR...............................................................................583 INSTALLATION OF INDICATOR..........................................................................583 REMOVAL OF TRANSDUCER..............................................................................583 INSTALLATION OF TRANSDUCER.........................................................................583 OPERATIONAL CHECK..................................................................................583 SECTION 14 - ELECTRICAL SYSTEMS............................................................................584 TABLE OF CONTENTS......................................................................................584 POWER DISTRIBUTION.....................................................................................584 TROUBLESHOOTING THE BATTERY AND STARTER CIRCUIT....................................................585 REMOVAL OF BATTERIES...............................................................................585 INSTALLATION OF BATTERIES..........................................................................585 REMOVAL OF BATTERY BOX.............................................................................586 INSTALLATION OF BATTERY BOX........................................................................586 REMOVAL OF EXTERNAL POWER RECEPTACLE...............................................................587 INSTALLATION OF EXTERNAL POWER RECEPTACLE..........................................................588 ALTERNATORS AND REGULATORS.............................................................................588 TROUBLESHOOTING THE ALTERNATOR AND REGULATOR SYSTEM................................................589 REMOVAL OF ALTERNATOR (310P0001 AND ON)............................................................590 INSTALLATION OF ALTERNATOR (310P0001 AND ON).......................................................590 REMOVAL OF ALTERNATOR (TURBO 310P0001 AND ON)......................................................590 INSTALLATION OF ALTERNATOR (TURBO 310P0001 AND ON).................................................592 REMOVAL AND INSTALLATION OF VOLTAGE REGULATOR......................................................593 OPERATIONAL CHECK AND ADJUSTMENT OF ALTERNATORS AND REGULATORS.....................................593 REMOVAL AND INSTALLATION OF CIRCUIT BREAKER PANEL..................................................594 REMOVAL AND INSTALLATION OF JUNCTION BOX...........................................................594 BATTERY MASTER SWITCH AND ALTERNATOR SWITCHES..........................................................594 REMOVAL OF BATTERY AND ALTERNATOR SWITCHES.........................................................594 INSTALLATION OF BATTERY AND ALTERNATOR SWITCHES....................................................595 LEFT-HAND SWITCH PANEL.................................................................................595 SWITCHES...............................................................................................595 TYPICAL SWITCH REMOVAL.............................................................................595 TYPICAL SWITCH INSTALLATION........................................................................595 REMOVAL AND INSTALLATION OF IGNITION SYSTEM SWITCHES...............................................595 LIGHTS.................................................................................................595 REMOVAL OF LANDING GEAR SWITCH AND INDICATOR LIGHTS................................................595 INSTALLATION OF LANDING GEAR SWITCH AND INDICATOR LIGHTS...........................................595 REMOVAL AND INSTALLATION OF INTERIOR LIGHTS RHEOSTAT...............................................595 REMOVAL AND INSTALLATION OF INSTRUMENT LIGHTS......................................................595 ELECTROLUMINESCENT PANEL LIGHTS....................................................................597 REMOVAL........................................................................................597 INSTALLATION...................................................................................597 REMOVAL OF FUEL SELECTOR VALVE LIGHT...............................................................597 INSTALLATION OF FUEL SELECTOR VALVE LIGHT..........................................................599 REMOVAL AND INSTALLATION OF FRONT DOME AND INDIVIDUAL READING LIGHTS...............................599 REMOVAL AND INSTALLATION OF WING NAVIGATION LIGHTS.................................................599 REMOVAL AND INSTALLATION OF TAIL NAVIGATION LIGHTS.................................................599 TROUBLESHOOTING EXTERIOR LIGHTS....................................................................600 REMOVAL AND INSTALLATION OF ROTATING BEACONS.......................................................600 REMOVAL OF LANDING LIGHT...........................................................................600 INSTALLATION OF LANDING LIGHT......................................................................607 ADJUSTMENT OF LANDING LIGHT........................................................................608 REMOVAL AND INSTALLATION OF TAXI LIGHT.............................................................608 ADJUSTMENT OF TAXI LIGHT...........................................................................608 REMOVAL AND INSTALLATION OF DEICE LIGHT............................................................608 STROBE LIGHT SYSTEM................................................................................608 TROUBLESHOOTING................................................................................610 REMOVAL AND INSTALLATION.......................................................................611 REMOVAL OF CABIN STEP AND WING WALKWAY LIGHT.......................................................611 REMOVAL AND INSTALLATION OF WING LOCKER COURTESY LIGHT.............................................612 REMOVAL AND INSTALLATION OF WING LOCKER COURTESY LIGHT SWITCH......................................612 ELECTRICAL LOADING CHART...............................................................................615 POWER DISTRIBUTION SCHEMATIC...........................................................................584 WIRING DIAGRAM.........................................................................................616 WIRING DIAGRAM INDEX...............................................................................616 BATTERY........................................................................................619 BATTERY........................................................................................620 START AND IGNITION - LEFT ENGINE...............................................................621 START AND IGNITION - RIGHT ENGINE..............................................................622 START AND IGNITION - RIGHT ENGINE..............................................................622 LEFT AND RIGHT OIL DILUTE (OPT.)...............................................................624 LEFT AND RIGHT OIL DILUTE (OPT.)...............................................................625 ROTATING BEACON - TAIL (OPT.)..................................................................626 ROTATING BEACON - TAIL (OPT.)..................................................................627 ROTATING BEACON - TAIL (OPT.)..................................................................628 NAVIGATION LIGHTS..............................................................................629 NAVIGATION LIGHTS..............................................................................630 NAVIGATION LIGHTS..............................................................................631 LANDING LIGHT - LEFT WING (OPT.) AND AND TAXI LIGHT............................................632 LANDING LIGHTS, LEFT (STD) RIGHT (OPT)AND TAXI (OPT.) AND TAXI LIGHT...........................633 LANDING LIGHTS, LEFT (STD) RIGHT (OPT) (OPT.) AND TAXI LIGHT...................................634 LANDING LIGHTS, LEFT (STD) RIGHT (OPT) (OPT.) AND TAXI LIGHT...................................635 INSTRUMENT AND PANEL LIGHTING..................................................................636 INSTRUMENT AND PANEL LIGHTING..................................................................637 CABIN LIGHTING.................................................................................638 CABIN LIGHTING.................................................................................639 WING DEICE LIGHT (OPT.)........................................................................640 WING DEICE LIGHT (OPT.)........................................................................641 LANDING GEAR WARNING LIGHTS....................................................................642 LANDING GEAR ACTUATION AND WARNING.............................................................643 LANDING GEAR ACTUATION AND WARNING.............................................................644 LANDING GEAR ACTUATOR..........................................................................645 FLAP ACTUATION.................................................................................646 FLAP ACTUATION.................................................................................647 FLAP ACTUATION.................................................................................648 TURN AND BANK INDICATOR AND TEST LIGHT.........................................................649 TURN AND BANK INDICATOR AND TEST LIGHT.........................................................650 TURN AND BANK INDICATOR AND TEST LIGHT.........................................................651 CABIN HEAT SYSTEM..............................................................................652 CABIN HEAT SYSTEM..............................................................................653 CABIN HEAT SYSTEM..............................................................................654 STALL WARNING SYSTEM...........................................................................655 STALL WARNING SYSTEM...........................................................................656 PITOT HEAT SYSTEM..............................................................................657 DUAL PITOT HEAT SYSTEM (OPT.)..................................................................658 PITOT HEAT SYSTEM..............................................................................659 PITOT HEAT SYSTEM (OPT.).......................................................................660 PITOT HEAT SYSTEM..............................................................................661 LEFT AND RIGHT ENGINE GAGE SYSTEM..............................................................662 LEFT AND RIGHT ENGINE GAGE SYSTEM..............................................................663 DUAL FUEL GAGE SYSTEM..........................................................................664 DUAL FUEL GAGE SYSTEM..........................................................................665 DUAL FUEL GAGE SYSTEM..........................................................................666 DUAL FUEL GAGE SYSTEM..........................................................................667 RIGHT AUXILIARY PUMP SYSTEM....................................................................668 RIGHT AUXILIARY PUMP SYSTEM....................................................................669 LEFT AUXILIARY PUMP SYSTEM.....................................................................670 LEFT AUXILIARY PUMP SYSTEM.....................................................................671 OUTSIDE AIR TEMPERATURE SYSTEM (OPT.)..........................................................672 OUTSIDE AIR TEMPERATURE SYSTEM (OPT.)..........................................................673 50/100 AMP ALTERNATOR AND AMMETER SYS STEM.....................................................674 50/100 AMP ALTERNATOR AND AMMETER SYST TEM.....................................................675 50/100 AMP ALTERNATOR AND AMMETER SYS STEM.....................................................676 50/100 AMP ALTERNATOR AND AMMETER SYS STEM.....................................................677 CIGAR LIGHTERS - FRONT AND REAR................................................................678 CIGAR LIGHTERS - FRONT AND REAR................................................................679 DUAL TACHOMETER SYSTEM.........................................................................680 SPEAKER CIRCUIT................................................................................681 PHONE JACK CIRCUIT.............................................................................682 PHONE JACK CIRCUIT.............................................................................683 AUXILIARY FUEL INDICATION SYSTEM (OPT.)........................................................684 PROPELLER DEICE SYSTEM (OPT.)..................................................................685 PROPELLER DEICE SYSTEM (OPT.)..................................................................686 RIGHT JUNCTION BOX CONNECTIONS.................................................................687 RIGHT JUNCTION BOX CONNECTIONS (OPT.)..........................................................688 RIGHT JUNCTION BOX CONNECTIONS.................................................................689 RIGHT JUNCTION BOX CONNECTIONS (OPT.)..........................................................690 RIGHT JUNCTION BOX CONNECTIONS.................................................................691 RIGHT JUNCTION BOX CONNECTIONS (OPT.)..........................................................692 LEFT JUNCTION BOX CONNECTIONS..................................................................693 LEFT JUNCTION BOX CONNECTIONS..................................................................694 LEFT JUNCTION BOX CONNECTIONS..................................................................695 EXTERNAL POWER RECEPTACLE (OPT.)...............................................................696 EXTERNAL POWER RECEPTACLE (OPT.)...............................................................697 MIKE JACK CIRCUIT..............................................................................698 MIKE JACK CIRCUIT..............................................................................699 CIRCUIT BREAKER CONNECTIONS....................................................................700 CIRCUIT BREAKER CONNECTIONS....................................................................701 CIRCUIT BREAKER CONNECTIONS....................................................................702 CIRCUIT BREAKER CONNECTIONS....................................................................703 CIRCUIT BREAKER CONNECTIONS....................................................................704 CIRCUIT BREAKER CONNECTIONS....................................................................705 CIRCUIT BREAKER CONNECTIONS....................................................................706 CIRCUIT BREAKER CONNECTIONS....................................................................707 CIRCUIT BREAKER CONNECTIONS....................................................................708 CIRCUIT BREAKER CONNECTIONS....................................................................709 CIRCUIT BREAKER CONNECTIONS....................................................................710 ELECTROLUMINESCENT LAMP CIRCUIT (OPT. .) C/B PANEL EL..........................................711 ELECTROLUMINESCENT LAMP CIRCUIT (OPT .) C/B PANEL EL...........................................712 CHART LIGHTS - CONTROL WHEEL...................................................................713 CHART LIGHTS - CONTROL WHEEL...................................................................714 FLIGHT HOUR RECORDER (OPT.)....................................................................715 FLIGHT HOUR RECORDER (OPT.)....................................................................716 WING DEICE SYSTEM (OPT.).......................................................................717 WING DEICE SYSTEM (OPT.).......................................................................718 WING DEICE SYSTEM (OPT.).......................................................................719 WING DEICE SYSTEM (OPT.).......................................................................720 AIRCON WINDSHIELD (OPT.).......................................................................721 PROPELLER SYNCHRONIZER - WOODWARD (OPT.).......................................................722 PROPELLER SYNCHRONIZER - WOODWARD (OPT.).......................................................723 ELECTRIC SEAT (OPT.)...........................................................................724 ELECTRIC SEAT (OPT.)...........................................................................725 ELECTRIC SEAT (OPT.)...........................................................................726 STATIC SOURCE HEAT (OPT.)......................................................................727 STATIC SOURCE HEAT (OPT.)......................................................................728 STATIC SOURCE HEAT (OPT.)......................................................................729 AUXILIARY FUEL TRANSFER PUMP (OPT.)............................................................730 AUXILIARY FUEL TRANSFER PUMP (OPT.)............................................................731 AUXILIARY FUEL TRANSFER VENT HEATER (OPT.).....................................................732 BOOM MIKE CIRCUIT (OPT.........................................................................733 ELECTRIC ELEVATOR TRIM (OPT.)..................................................................734 ELECTRIC ELEVATOR TRIM (OPT.)..................................................................735 ELECTRIC ELEVATOR TRIM (OPT.)..................................................................736 ELECTRIC ELEVATOR TRIM (OPT.)..................................................................737 WING WALKWAY LIGHT (OPT........................................................................738 WING WALKWAY LIGHT (OPT.)......................................................................739 CAPACITANCE FUEL SYSTEM (OPT.).................................................................740 CAPACITANCE FUEL SYSTEM (OPT.).................................................................741 CAPACITANCE FUEL SYSTEM (OPT.).................................................................742 STROBE LIGHT SYSTEM (OPT.).....................................................................743 STROBE LIGHT SYSTEM (OPT.).....................................................................744 STROBE LIGHT SYSTEM (OPT.).....................................................................745 CAPACITANCE FUEL AUXILIARY INDICATOR LIGHTS OPT.)..............................................746 REGULATOR FILTER (OPT.)........................................................................747 WING LOCKER BAGGAGE LIGHT......................................................................748 WING LOCKER BAGGAGE LIGHT......................................................................749 STEREO TAPE SYSTEM.............................................................................750 STEREO TAPE SYSTEM.............................................................................751 STEREO TAPE SYSTEM.............................................................................752 STEREO TAPE SYSTEM.............................................................................753 RH MIKE JACK CIRCUIT...........................................................................754 LOCATOR BEACON.................................................................................755 ALCOHOL WINDSHIELD ANTI-ICE SYSTEM.............................................................756 SECTION 15 - ELECTRONICS SYSTEMS...........................................................................778 TABLE OF CONTENTS......................................................................................778 GENERAL DESCRIPTION....................................................................................778 WIRING CODE........................................................................................778 ELECTRONIC INTERFERENCE................................................................................779 RADIO NOISE........................................................................................779 ALTERNATOR NOISE...................................................................................779 IGNITION NOISE.....................................................................................779 FLAP AND LANDING GEAR MOTOR NOISE..................................................................779 AUXILIARY FUEL PUMP NOISE..........................................................................779 LIGHTING CIRCUIT NOISE.............................................................................779 ELECTRONIC INTERFERENCE TROUBLESHOOTING GUIDE..........................................................780 ALTERNATOR NOISE...................................................................................780 REGULATOR NOISE....................................................................................780 E. L. INVERTER NOISE...............................................................................780 ELECTRIC TRIM MOTOR NOISE..........................................................................780 FUEL BOOST AND AUXILIARY TRANSFER PUMP NOISE.......................................................780 TIP TANK TRANSFER PUMP NOISE.......................................................................781 ROTATING BEACON NOISE..............................................................................781 STROBE LIGHT NOISE.................................................................................781 AVIONICS MASTER SWITCHES AND CIRCUIT BREAKER (310Q0901 AND ON).........................................781 WIRING DIAGRAMS........................................................................................782 CESSNA TRANSCEIVER 800.............................................................................782 CESSNA TRANSMITTER 800.............................................................................783 CESSNA TRANSPONDER 800.............................................................................784 CESSNA 800 TRANSPONDER.............................................................................786 CESSNA 800 TRANSPONDER.............................................................................787 CESSNA NAV/OMNI 800 (190 CHANNEL)..................................................................788 CESSNA COM 800.....................................................................................790 CESSNA NAV 800.....................................................................................791 CESSNA NAV/OMNI 800 (560 CHANNEL)..................................................................792 CESSNA GLIDE SLOPE 800.............................................................................794 CESSNA 800 GLIDE SLOPE.............................................................................795 CESSNA ADF 800 ROTATABLE LOOP......................................................................796 CESSNA ADF 800.....................................................................................798 CESSNA 800 ADF.....................................................................................799 CESSNA 800 DUAL ADF................................................................................800 CESSNA COURSE DIRECTOR 800.........................................................................801 CESSNA DME 800.....................................................................................804 CESSNA MARKER BEACON 800...........................................................................808 CESSNA 800 MARKER BEACON...........................................................................809 CESSNA 800 ANTENNA INTERCONNECTS...................................................................810 CESSNA 800 RMI.....................................................................................811 PN101 NAV SYSTEM COUPLED WITH C-14 GYRO AND CESSNA 800 RMI.........................................812 NAV-O-MATIC 800 BASIC WIRING CIRCUIT...............................................................814 CESSNA 800 NAV-O-MATIC WITH NAV SELECTION AND BACKCOURSE SWITCHING.................................817 CESSNA 800 NAV-O-MATIC AUTOPILOT...................................................................819 CESSNA NAV-O-MATIC 400 AUTOPILOT...................................................................821 CESSNA NAV/OMNI 400 (100 CHANNEL)..................................................................824 CESSNA 400 ADF.....................................................................................825 CESSNA ADF 400.....................................................................................827 CESSNA NAV/COM 400.................................................................................828 CESSNA GLIDE SLOPE 400.............................................................................829 CESSNA TRANSCEIVER 400.............................................................................830 CESSNA TRANSPONDER 400.............................................................................831 CESSNA 400 SERIES ANTENNA INTERCONNECT.............................................................832 RADIO COOLING BLOWER (400 SERIES RADIO)............................................................833 CESSNA 400A NAV-O-MATIC AUTOPILOT..................................................................834 CESSNA 400A NAV SELECT WITH BACKCOURSE SWITCHING...................................................835 CESSNA NAV/OMNI 300................................................................................836 CESSNA NAV/COM 300R................................................................................837 CESSNA ADF 300.....................................................................................838 CESSNA MARKER BEACON 300...........................................................................839 CESSNA 300 DME.....................................................................................840 CESSNA TRANSCEIVER 300.............................................................................842 CESSNA 300 SERIES ANTENNA INTERCONNECT.............................................................843 RADIO COOLING BLOWER (300 SERIES RADIO)............................................................844 AUDIO INTERCONNECT SYSTEM..........................................................................845 AUDIO SYSTEM.......................................................................................848 AUDIO CONTROL PANEL................................................................................853 12310-1144 GROUND ADAPTER..........................................................................854 DG104B-1 GROUND ADAPTER............................................................................855 AIM SLAVED DIRECTIONAL GYRO SYSTEM.................................................................856 T-10-R TRANSCEIVER.................................................................................857 T-22-RA TRANSCEIVER................................................................................858 ASB-100 TRANSCEIVER................................................................................859 AUDIO CODE FILTER..................................................................................860 AVQ-45 WEATHER RADAR...............................................................................861 AUDIO AMPLIFIER SYSTEM.............................................................................862 ELECTRONICS CONTINUOUS LOAD CHART..................................................................863 TABLE OF ELECTRONIC EQUIPMENT......................................................................864 SECTION 16 - STRUCTURAL REPAIR.............................................................................870 TABLE OF CONTENTS......................................................................................870 GENERAL................................................................................................870 TYPE OF CONSTRUCTION...............................................................................870 GROUND HANDLING....................................................................................871 INVESTIGATION OF DAMAGE............................................................................871 DEFINITION OF DAMAGE...............................................................................871 PREPARING DAMAGED AREA FOR REPAIRS.................................................................871 CONTROL SURFACE REBALANCING DATA...................................................................871 WING...................................................................................................871 ACCESS OPENINGS....................................................................................871 WING AND HORIZONTAL STABILIZER ANGLE OF INCIDENCE..................................................871 WING SKIN..........................................................................................871 NEGLIGIBLE DAMAGE..............................................................................871 REPAIRABLE DAMAGE..............................................................................872 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................872 WING RIBS..........................................................................................872 NEGLIGIBLE DAMAGE..............................................................................872 REPAIRABLE DAMAGE..............................................................................872 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................872 WING SPARS.........................................................................................872 FLAPS AND AILERONS.................................................................................873 NEGLIGIBLE DAMAGE..............................................................................873 REPAIRABLE DAMAGE..............................................................................873 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................873 TAIL GROUP.............................................................................................873 VERTICAL FIN AND DORSAL GROUP......................................................................873 NEGLIGIBLE DAMAGE..............................................................................877 REPAIRABLE DAMAGE..............................................................................877 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................877 RUDDER.............................................................................................877 NEGLIGIBLE DAMAGE..............................................................................877 REPAIRABLE DAMAGE..............................................................................877 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................877 HORIZONTAL STABILIZER..............................................................................877 NEGLIGIBLE DAMAGE..............................................................................877 REPAIRABLE DAMAGE..............................................................................877 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................877 ELEVATORS..........................................................................................877 NEGLIGIBLE DAMAGE..............................................................................877 REPAIRABLE DAMAGE..............................................................................877 DAMAGE NECESSITATING REPLACEMENT OF PARTS......................................................877 FUSELAGE...............................................................................................877 NEGLIGIBLE DAMAGE..................................................................................877 REPAIRABLE DAMAGE..................................................................................877 DAMAGE NECESSITATING REPLACEMENT OF PARTS..........................................................878 BULKHEADS......................................................................................878 CRACKED BULKHEAD WEBS OR FLANGES...............................................................878 SEVERELY BENT, KINKED OR TORN CHANNELS.........................................................878 LANDING GEAR...........................................................................................878 REPAIR OF LANDING GEAR.............................................................................878 ENGINE NACELLE.........................................................................................878 NEGLIGIBLE DAMAGE..................................................................................878 ENGINE FIREWALL....................................................................................878 REPAIR OF STAINLESS STEEL FIREWALL.............................................................878 ENGINE FIREWALL SEALING............................................................................879 ENGINE MOUNT.......................................................................................879 REPAIR OF ENGINE COWLING...........................................................................879 REPAIR OF COWLING REINFORCEMENT....................................................................879 REPAIR PROCEDURES FOR BONDED HONEYCOMB ENGINE COWLS................................................879 FIBERGLASS PARTS.......................................................................................885 REPAIRABLE DAMAGE..................................................................................885 DAMAGE NECESSITATING REPLACEMENT OF PARTS..........................................................885 POLYCARBONATE AND ACRYLIC PLASTIC BONDING..............................................................885 REPAIR OF PLASTIC WINDOW SURFACES......................................................................885 RADOME REPAIR PROCEDURES...............................................................................887 RAIN EROSION COATING APPLICATION (RADOME)..........................................................889 ALIGNMENT AND SYMMETRY CHECK...........................................................................927 CHECKING WING TWIST AND LOCATION OF THRUST LINE........................................................929 FUEL CELL REPAIR.......................................................................................931 ICE PROTECTION PANELS REPAIR...........................................................................934 RIVETS.................................................................................................935 GENERAL............................................................................................935 TYPES..............................................................................................935 SUBSTITUTION OF RIVETS.............................................................................935 DIAMETERS..........................................................................................935 LENGTHS............................................................................................935 REMOVAL OF SOLID RIVETS............................................................................935 RIVETING INSTALLATION..............................................................................936 LOOSE OR WORKING RIVETS IN WING....................................................................936 LOOSE OR WORKING RIVETS............................................................................938
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