Challenger EU Applicator TERRA-GATOR 3244 Chassis Operator Manual – PDF DOWNLOAD

Description

Challenger EU Applicator TERRA-GATOR 3244 Chassis Operator Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger EU Applicator TERRA-GATOR 3244 Chassis Operator Manual – PDF DOWNLOAD

FOLLOW SAFETY INSTRUCTIONS :

• Carefully read, learn and understand all safety messages and information in this manual and on the vehicle’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure new equipment components and repair parts include the current safety signs.
• Replacement safety signs are available from your Challenger dealer. Never operate the vehicle and/or equipment without proper instruction and/or a complete understanding of control operation! Learn how to operate the vehicle and how to use all controls properly BEFORE OPERATION.
• Do not let anyone operate the vehicle, systems or perform service FIG. 1 and maintenance procedures without the proper instruction. Keep the vehicle, all components and systems in the proper working condition. Modifications unauthorized by Challenger to the vehicle may impair the function and/or safety, affect vehicle life, and will void the vehicle warranty.

PREPARE FOR EMERGENCIES:

Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Dial 112 or your national emergency number in cases of emergency. Keep emergency numbers for doctors, ambulance service, hospital and fire department readily available at all times.

TABLE OF CONTENTS:

Challenger EU Applicator TERRA-GATOR 3244 Chassis Operator Manual – PDF DOWNLOAD

SAFETY 1-1
Follow Safety Instructions 1-1
Prepare for Emergencies 1-1
Emergency Exit From Cab 1-1
Operating the Vehicle Safely 1-2
Prevent Vehicle Runaway 1-3
Use Safety Lights and Devices 1-3
Operating on Slopes 1-3
Traveling on Public Roads 1-4
Stopping and Parking the Vehicle 1-4
System Boom Safety 1-5
Overhead Electrical Power Lines 1-5
Avoid Eye Contact with Radar 1-5
Exhaust Fumes 1-6
Noise 1-6
Handle Fuel Safely – Avoid Fires 1-6
Stay Clear of Rotating Drive Lines and Moving Parts 1-7
Towing other Vehicles / Trailers / Equipment 1-7
Modifications 1-7
Maintenance and Service Safety 1-8
Practice Safe Maintenance 1-8
Chemical Safety 1-9
Operator Cabs 1-9
Wear Protective Clothing 1-10
Work in a Clean Area 1-10
Understand Correct Service 1-11
Use Proper Tools 1-11
Support Machine Properly 1-11
Proper Lifting Equipment 1-11
High-Pressure Fluids 1-12
Hydraulic Hoses 1-12
Avoid Heating near Pressurized Fluid Lines 1-12
Service Cooling System Safely 1-13
Remove Paint before Welding or Heating 1-13
Safety Tread and Grip Material 1-13
Batteries 1-13
Tires and Wheels 1-14
Dispose of Waste Properly 1-14
Mobile Radio Installations 1-14
Maintenance in the Articulation Joint (Hinge) Area 1-15
Safety Tread and Grip Material 1-15
Safety and Service Decal Locations Chassis 1-16
Safety Sign Locations Left View 1-16
Safety Sign Locations Left View 1-21
Safety Sign Locations Top View 1-25
Safety Sign Locations Front and Rear View 1-26
INTRODUCTION 2-1
Terra Gator 3244, Chassis 2-1
Identification 2-2
Serial Number Identification Plate 2-2
Engine Serial Number and Information Plate 2-2
Break-in Period 2-3
First 250 Hours of Engine Operation 2-3
Transmission 2-3
Axles 2-3
Wheel Bolts 2-3
Maintenance Schedule 2-3
Hydraulic Filter 2-3
AG617715 1-i
CONTENTS
Fuel In-line Strainer 2-3
Chassis / Cab Modification 2-3
Towing 2-4
Parking Brake Information 2-4
Parking Brake Emergency Release 2-4
Transporting 2-5
Component Locations 2-6
Left View and Right View 2-6
Front View, Rear View and Top View 2-8
CONTROLS 3-1
Controls And Instruments 3-1
Instrument Panel 3-1
Front Console 3-2
Multi Function Gear Handle 3-3
Transmission Display 3-5
Upper Switch Panel Armrest 3-6
Lower Switch Panel Armrest 3-7
Roof Switch Panel 3-8
Accessory Panel 3-9
Map Dome Light 3-9
Radio/CD Player 3-10
Sun Visor 3-10
Cup Holder 3-10
Hidden Compartment 3-11
Power Outlet Station 3-11
Cargo Net 3-11
Foot Pedals 3-12
Steering Wheel 3-13
Automatic Temperature Control 3-14
Description 3-14
Special Functions 3-14
Troubleshooting 3-15
Key Switch And System Power Switch 3-16
Operator Seat 3-17
Seat Belts 3-19
OPERATION 4-1
Before Starting the Vehicle Engine 4-1
Starting the Engine 4-1
Cold Temperature Starting 4-1
Starting a Warm Engine 4-1
Stopping the Engine 4-1
Cruise Control 4-2
Traveling on Public Roads 4-2
Transmission Function Description 4-2
Inching 4-2
Shuttle Shifts 4-2
Speed Matching 4-2
Reading Auto Shift 4-3
Headland Auto Shift 4-4
High/Low Gear Setting 4-4
Manual Shift Mode 4-5
Display Sections 4-6
Reading Speed Limit 4-6
Downshift Inhibit for Engine Overspeed Protection 4-6
Error Codes 4-6
Calibration 4-6
2 / 4 Wheel Drive 4-7
Dog Walk (Optional) 4-7
Emergency Steering (Optional) 4-8
Controller 4-8
Engine Hood 4-9
Opening the Engine Hood 4-9
Closing the Engine Hood 4-9
Cab Tipping Over 4-10
Tipping Over 4-10
1-ii AG617715
CONTENTS
Lower the Cabin 4-11
Fuel 4-13
Fuel Tank 4-13
Extra Fuel Tank 4-13
LUBRICATION AND MAINTENANCE 5-1
Maintenance Introduction 5-1
Maintenance Schedule 5-1
Lubricants and Fluids 5-5
Lubricant Filling Reminders 5-5
Daily maintenance or every 8 – 10 hours 5-6
1 Check Air Pressure Tires – Tires 5-6
2 Check All Decals 5-7
3 Remove Water From Air Reservoirs 5-7
4 Check Coolant 5-8
5 Check Fuel Water Separator 5-8
6 Check Engine Oil 5-8
7 Check Battery Cables 5-9
8 Check Hydraulic Oil 5-9
9 Check Transmission Oil 5-10
10 Check Hand Rinse Tank 5-11
11 Articulation Joint (Hinge) Pivot Bearings 5-12
12 Check Air Cleaner Indicator 5-12
13 Check Wheel Bolts 5-13
14 Lubricate the Dog Walk Rotating Bearing 5-13
15 Grease Steering Cylinders (2) Bases & Rod Ends (2x) 5-14
16 Grease Steering Cylinders Dog Walk (2) Bases & Rod Ends (2x) 5-14
17 Grease Dog Walk Locking Pin 5-15
18 Check Play Dog Walk Tunnel 5-15
19 Check Play Steering Rod Dog Walk Tunnel 5-15
Maintenance Every 50 Hours 5-16
20 Grease Cross Bearings from Drive Shaft Articulation and Drive Shaft to Rear Axle 5-16
21 Clean Battery Cables 5-16
22 Check Hydraulic Hoses and Lines 5-16
23 Check Air Hoses 5-17
24 Engine Belts and Tensioner 5-17
25 Check Rotating Bearing 5-17
Maintenance Every 100 Hours 5-18
26 Remove Plug Bottom of Fuel Tank Remove Sediment 5-18
27 Check Cab Mounts 5-18
28 Clean Heat Exchangers 5-19
29 Check Axle Oil 5-19
Maintenance Every 250 Hours 5-20
30 Grease Drive Shaft Hanger Bearing 5-20
31 Replace Engine Oil and Filter 5-20
32 Clean or Replace Cab Air Filters 5-21
33 Check Service Brake System Operation 5-22
34 Replace Fuel Filter 5-23
35 Tighten Wheel Bolts 5-24
Maintenance 500 Hours 5-25
36 Retorque Axle Bolts 5-25
37 Replace Air Dryer Filter 5-25
38 Retorque Articulation Pin Bolts and Steering Cylinder Bolts 5-25
39 Lubricate Back Seat Adjusters and Armrest Mechanism 5-26
Maintenance Every 1000 Hours Or Annual 5-27
40 Calibrate Transmission 5-27
41 Replace Axle Oil 5-27
42 Replace Transmission Oil and Filter 5-28
43 Replace lnterne Oil Filter Gearbox 5-29
44 Replace Air Cleaner Elements 5-30
45 Replace Cab Air Filters 5-31
46 Flush and Replace Coolant 5-32
47 Replace Hydraulic Filter 5-33
48 Replace Hydraulic Oil 5-34
49 Clean Axle Breather 5-35
50 Check Drive Shaft Hanger Bearings 5-35
51 Check Cross Bearings of Drive Shaft 5-35
AG617715 1-iii
CONTENTS
52 Replace Fuel In-line Strainer 5-35
Air Conditioner 5-36
Fuel Storage 5-36
Brake Adjustment and Maintenance 5-36
Parking Brake 5-36
Parking Brake Emergency Release 5-37
Removing the Wheels 5-37
Cab Roof Removal 5-38
Windshield Wiper Blade 5-38
Windshield Washer Reservoir 5-38
Electrical System 5-39
Fuse Panel 5-40
Automatic Fuses 5-41
Jump Starting 5-41
Exterior Storage Compartments 5-42
Safety Treads 5-42
Paint and Decals 5-42
COLD WEATHER OPERATION 6-1
Starting Fluid 6-1
Minimizing the Effect of Cold Weather 6-1
Fuel Filters 6-1
Coolant Heaters 6-1
Seasonal Viscosity Oil and Proper Coolant Concentration 6-1
Winterfronts 6-1
Idling Engine 6-2
Engine Coolant Specifications 6-2
Water Quality 6-2
Antifreeze/Summer Coolant Concentrate 6-2
Ethylene Glycol Concentrate (Antifreeze) 6-2
Grease 6-3
Diesel Fuel 6-4
Sulfur Content of Diesel Fuel 6-4
Lubricity of Diesel Fuels 6-4
Diesel Fuel Storage 6-4
Bleed the Fuel System 6-4
LONG TERM STORAGE 7-1
Long Term Storage Preparation 7-1
Long Term Storage Removal 7-1
TROUBLESHOOTING 8-1
SPEC IF ICATIONS 9-1
Specifications 9-1
Options 9-3
Vehicle Speeds 9-3
Dimensions 9-4
Turning Radius 9-6

CHALLENGER EU APPLICATOR TERRA-GATOR 3244 CHASSIS OPERATOR MANUAL – PDF DOWNLOAD:

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