Challenger EU Applicators Air Max Precision TerraGator Application System Operator’s Manual

Description

Challenger EU Applicators Air Max Precision TerraGator Application System Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger EU Applicators Air Max Precision TerraGator Application System Operator’s Manual – PDF DOWNLOAD

Air Max Precision
Air Max Precision 2

A word to the operator:

It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.

• This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
• Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
• Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.

FILE DETAILS:

Challenger EU Applicators Air Max Precision TerraGator Application System Operator’s Manual – PDF DOWNLOAD

Size: 20.9 MB
Format: PDF
Language: English
Brand: Challenger
Type of Machine: Applicators
Type of document: Operator’s Manual
Model: Challenger EU TerraGator Air Max Precision 1 & 2 Application System
Number of Pages: 172 pages
Date Modified: 07/2018
Part Number: ACW8784060

TABLE OF CONTENTS:

Challenger EU Applicators Air Max Precision TerraGator Application System Operator’s Manual – PDF DOWNLOAD

1 Safety 7
1 1 A word to the operator 9
1 2 Operate the machine 10
1 2 1 Prevent machine runaway 1 1
1 2 2 Use correct lamps and markers 1 1
1 2 3 Operate on a slope 1 1
1 2 4 Travel on public roads 1 1
1 2 5 Stop and park 1 2
1 2 6 System boom operation 1 2
1 2 7 Avoid Eye Contact with Radar 1 2
1 2 8 Exhaust fumes 1 3
1 2 9 Noise prevention 1 3
1 2 10 Handle fuel correctly 1 3
1 2 1 1 Towing 1 4
1 3 Maintenance and service 15
1 3 1 Modifications 15
1 3 2 Practice correct maintenance 15
1 3 3 Chemical safety 16
1 3 4 Work in a clean area 1 8
1 3 5 Understand correct service 19
1 3 6 Use correct tools 19
1 3 7 Support machine correctly 20
1 3 8 High pressure fluids 20
1 3 9 Service cooling system correctly 2 1
1 3 10 Remove paint before welding or heating 2 1
1 3 1 1 Mobile radio installations 2 1
1 3 1 2 Fire prevention 2 2
1 4 Safety signs 23
1 4 1 Secure booms 25
1 4 2 Conveyor 25
1 4 3 Hands free 25
1 4 4 Operation 25
1 4 5 Materials 26
1 4 6 Pressurized fluid 26
1 4 7 Accumulator pressure 26
1 4 8 Tank fumes 26
1 4 9 Eductor 27
1 4 10 Boom pinch points 27
1 4 1 1 Procedure 27
1 4 1 2 Slow moving vehicle 27
1 4 1 3 Speed identification symbol 28
1 4 1 4 Funnel inspection and maintenance 28
1 4 15 Spring adjustment 28
1 4 16 Box loading 29
1 4 17 Hydraulic pressure 29
1 4 18 Hydraulic oil level 29
1 4 19 Valve 30
1 4 20 Responsibility 30
1 4 2 1 Valve operation – SprayMax 30
1 4 2 2 Water only 3 1
2 Introduction 33
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2 1 Introduction 35
2 1 1 Intended use 3 5
2 1 2 Proper disposal of waste 3 5
2 1 3 Pre-delivery checklist 3 5
2 2 Serial numbers 36
2 2 1 System serial number 3 6
2 2 2 Serial number definition 3 6
3 Operation 39
3 1 System controls 41
3 1 1 Armrest controls 4 1
3 1 2 Armrest switches 4 1
3 1 3 Armrest button 4 2
3 1 4 System keypad 4 2
3 1 5 Drive lever controls 4 2
3 1 6 Fold out the booms 4 3
3 1 7 Fold in the booms 4 4
3 1 8 Conveyor pressure gauge 4 6
3 1 9 Fan pressure gauge 4 6
3 2 Raven terminal 47
3 2 1 Controller setup information – Air Max Precision 4 7
3 2 2 Complete the Setup Wizard 4 7
3 2 3 View the Raven RCMain screen 5 2
3 2 4 Set the target application rate 5 3
3 2 5 Set the refill tank/bin amounts 5 5
3 2 6 Charge the tank/bin after a refill 5 7
3 2 7 Set the product bin amounts 5 9
3 2 8 Set the fan speed calibration 6 2
3 2 9 Set the alarms 6 3
3 2 10 View the Current Totals screen 64
3 2 11 View the Device Totals screen 6 5
3 2 1 2 View the Distance screen 6 6
3 2 1 3 View the Diagnostics screen 6 7
3 3 AccuTerminal 69
3 3 1 View the Maintenance and Calibration screen 69
3 3 2 View the Active Errors screen 69
3 3 3 View the stored errors 70
3 3 4 View the Software Information screen 71
3 3 5 List of error codes – AirMax Precision 72
3 3 6 View the Raven screens on the Accuterminal 76
3 4 Application and cleaning procedures 84
3 4 1 Prepare the machine for operation 84
3 4 2 Prepare the machine for field operation 84
3 4 3 Spreading material 85
3 4 4 Prepare the machine for road transport 86
3 4 5 Unload the box after spreading material 86
3 4 6 Seeding with the Air Max Precision 87
3 4 7 Cleaning the metering wheels 87
3 5 Granular micronutrient bin – if equipped 89
3 5 1 Controller setup information – Air Max Precision granular micronutrient bin 89
3 5 2 Remove the metering wheels 89
3 5 3 Remove the metering wheel spacers 91
3 5 4 Install the metering wheel spacers 92
3 5 5 Install the metering wheels 94
3 5 6 Remove excess granular material 95
3 6 Foam marker 97
3 6 1 Fill the foam marker 97
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3 6 2 Operate the foam marker 97
4 Maintenance 99
4 1 Machine maintenance 101
4 1 1 Maintenance schedule 1 0 1
4 1 2 Welding on the machine 1 0 2
4 1 3 Lubricant filling reminders 1 0 2
4 1 4 Lubricant specifications 1 0 2
4 2 Hydraulic system maintenance 103
4 2 1 Do a check of the hydraulic oil 10 3
4 2 2 Change the hydraulic oil 10 3
4 2 3 Bleed the hydraulic system 10 4
4 3 General maintenance 105
4 3 1 Lubricate a boom pivot weldment 10 5
4 3 2 Lubricate the upper boom pivots 10 5
4 3 3 Lubricate a boom cradle latch 10 6
4 3 4 Lubricate the conveyor front shaft bearings 10 6
4 3 5 Lubricate the conveyor idler shaft bearings 10 7
4 3 6 Lubricate the conveyor drive shaft inner bearings 10 7
4 3 7 Lubricate a boom strut 10 8
4 3 8 Lubricate a boom tip fold linkage 10 8
4 3 9 Clean a boom cylinder 10 9
4 3 10 Clean the gearbox breather 10 9
4 3 11 Change the gearbox oil 10 9
4 3 1 2 Adjust the conveyor chain 1 1 0
4 4 Boom maintenance 113
4 4 1 Adjust a boom swing cylinder 11 3
4 4 2 Adjust a boom tip fold cylinder 11 3
4 4 3 Adjust the boom strut length 1 1 4
4 5 System Certification 115
4 5 1 Materials and equipment required 11 5
4 5 2 Do a check of the conveyor gate opening 11 5
4 5 3 Calibrate the spreader 11 5
4 5 4 Calibrate the bin chain – Catch test 11 6
4 5 5 Calibrate the bin chain – Applied product test 1 2 1
4 5 6 Align the boom tubes to the manifold 1 2 3
4 5 7 Align the boom tips to the inner boom 1 2 4
4 5 8 Perform a bag test 1 2 4
4 5 9 Adjust the weight for each boom tube 1 2 7
4 5 10 Adjust the weight for each outlet deflector 1 2 8
4 5 11 Adjust the outlet deflector 1 2 9
4 5 1 2 Adjust the outlet deflector trim tab 1 3 0
4 5 1 3 Do a test of the manifold air pressure 1 3 1
4 5 1 4 Unload the bin after spreading 1 3 2
4 6 System removal and installation 134
4 6 1 Remove the AirMax Precision system 1 3 4
4 6 2 Install the AirMax Precision system 1 3 6
4 7 Storage 140
4 7 1 Winterize the foam marker system 1 4 0
4 7 2 Prepare the dry system for storage 1 4 0
5 Troubleshooting 143
5 1 Troubleshooting the system 145
5 2 Hydraulic system testing and adjusting 147
5 2 1 Operating the booms manually 1 4 7
5 2 2 Operating the conveyors manually 1 4 8
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5 2 3 Troubleshoot the hydraulic gear pump 1 4 8
5 2 4 Troubleshoot the variable displacement pump 1 4 9
5 2 5 Troubleshooting the conveyor drive block 1 4 9
5 2 6 Troubleshooting the conveyor motor bypass valve 1 5 0
5 2 7 Troubleshoot the conveyor motor 1 5 1
5 2 8 Troubleshooting the fan speed servo valve 1 5 1
5 3 Troubleshoot the foam marker system 153
5 4 Granular micronutrient bin troubleshooting 0
5 5 Troubleshooting the granular micronutrient system 154
5 6 Troubleshooting the liquid system co-applicator system 155
6 Specifications 157
6 1 Air Max Precision 159
6 1 1 Air Max Precision 1 5 9
6 2 Air Max Precision 2 160
6 3 Granular System 16 1
7 Accessories 163
7 1 Catch pan kit 165
7 2 Conveyor flap kit 166
8 Index 167

CHALLENGER EU APPLICATORS AIR MAX PRECISION TERRAGATOR APPLICATION SYSTEM OPERATOR’S MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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