Challenger EU Harvesting 9255 DynaFlexTM Draper Header 9255-45 Operator’s Manual

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Challenger EU Harvesting 9255 DynaFlexTM Draper Header 9255-45 Operator’s Manual – PDF DOWNLOAD

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DESCRIPTION:

Challenger EU Harvesting 9255 DynaFlexTM Draper Header 9255-45 Operator’s Manual – PDF DOWNLOAD

A word to the operator :

It is your responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember you are the key to safety. Good safety practices not only protect you, but also the people around you. Study the content in this manual and make the content a working part of your safety program.

• Keep in mind that this safety section is written only for this type of machine. Practice all other usual and customary safe working precautions, and above all remember – safety is your responsibility. You can prevent serious injury or death. This safety section is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine.
• This section also suggests possible ways of dealing with these situations. This section is not a replacement for other safety practices featured in other sections of this manual. Personal injury or death may result if these precautions are not followed. Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without instruction and training. For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment.

This manual:

This manual covers general safety practices for this machine. The operator manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use. The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger EU Harvesting 9255 DynaFlexTM Draper Header 9255-45 Operator’s Manual – PDF DOWNLOAD

1 Safety 7
1 1 Introduction 9
1 1 1 Safety symbol 9
1 1 2 Safety messages 9
1 1 3 Information messages 9
1 1 4 Safety signs 9
1 1 5 A word to the operator 10
1 1 6 This manual 1 1
1 2 Operation 12
1 2 1 General information 1 2
1 2 2 Prepare for operation 1 3
1 2 3 Personal protective equipment 1 4
1 2 4 Seat instructions 1 4
1 2 5 Shield and guards 1 5
1 2 6 Exhaust warning 1 5
1 2 7 Flying debris 1 6
1 2 8 Handrails 1 6
1 2 9 Agricultural chemicals 1 6
1 3 Travel on public roads 17
1 4 Maintenance 19
1 4 1 General maintenance information 19
1 4 2 Fire prevention and first aid 20
1 4 3 High pressure leaks 2 1
1 4 4 Accumulator safety 2 2
1 4 5 Tire safety 2 2
1 4 6 Replacement parts 2 3
1 5 Cylinder stops 24
1 5 1 Engage the stop for the reel lift cylinder 2 4
1 5 2 Disengage the stop for the reel lift cylinder 2 4
1 5 3 Engage the center reel stop 2 4
1 5 4 Disengage the center reel stop 2 5
1 5 5 Header lift cylinder stop 2 6
1 6 Shields 27
1 6 1 Draper drive shields 2 7
1 6 2 Auger shaft shield 2 7
1 6 3 End shields 2 7
1 6 4 Dividershield 2 8
1 6 5 Reel drive shield 29
1 6 6 Flying debris 30
1 7 Safety and informational signs 31
1 7 1 Operators manual 34
1 7 2 Warning – Hydraulic fluid pressure 34
1 7 3 Warning – Entanglement hazard 34
1 7 4 Warning – Crushing hazard 34
1 7 5 Warning – Crushing hazard 35
1 7 6 Informational decals 35
2 Introduction 39
2 1 Introduction 41
2 1 1 Units of measurement 4 1
2 1 2 Replacement parts 4 1
9255 DynaF/ex™ Draper Header
ACW229347A
Table of contents
2 1 3 Intended use 4 1
2 1 4 Recommended header/combine usage 4 1
2 1 5 Proper disposal of waste 4 1
2 2 Machine identification 42
2 2 1 Serial number plate 4 2
2 2 2 Serial number description 4 2
3 Operation 45
3 1 Checklists 47
3 1 1 Daily checklist 4 7
3 1 2 Before each season checklist 4 7
3 1 3 End of season checklist 4 7
3 2 Set up the combine 48
3 2 1 Configure a header 4 8
3 2 2 Required kits to install the header on the combines 4 8
3 2 3 Break in the header 4 9
3 2 4 Check draper belt 4 9
3 2 5 Parking stands 5 0
3 3 Set up the IDEAL combine 51
3 3 1 Configure a header 5 1
3 4 Install the header 53
3 5 Remove the header 56
3 6 Reel 58
3 6 1 Reel position 5 8
3 6 2 Reel speed 6 1
3 6 3 Reel speed sensors 6 1
3 7 Tine pitch 63
3 7 1 Adjust the tine pitch 6 3
3 8 Header control sensors 64
3 8 1 Drag rod sensors 6 4
3 8 2 Cutterbar sensors 6 4
3 9 Header pitch 66
3 9 1 Adjust header pitch – IDEAL combines 6 6
3 9 2 Adjust header pitch – 2 00 9 and later axial combines 6 6
3 9 3 Adjust header pitch – 2 00 3 to 2 00 8 axial combines 6 7
3 10 Cutterbar 69
3 10 1 Recommended cutterbar flex pressure 6 9
3 10 2 Adjust the cutterbar flex pressure – I DEAL 6 9
3 10 3 Adjust cutterbar flex pressure – 2 00 9 and later axial combines 6 9
3 10 4 Adjust cutterbar flex pressure – 2 00 3 to 2 00 8 axial combines 7 0
3 10 5 Lock and unlock the cutterbar 7 1
3 11 Sickle storage 72
3 12 Header extremity lights 73
3 13 Flighting filler 74
3 14 Center crop deflector 75
3 15 Header transport kit 76
3 1 5 1 Put the header transport into field position 7 6
3 1 5 2 Position from field to transport 8 2
3 1 5 3 Connect the header transport to the hitch 8 2
4 Maintenance 83
4 1 Lubrication and maintenance 85
4 1 1 Lubrication details 8 5
4 1 2 Gear box oil level 8 9
4 2 Sealed chain 91
9255 DynaF!ex™ Draper Header
ACW229347A
Table of contents
4 2 1 Lubricate and clean the sealed chain 9 1
4 2 2 Maintain roller chains 9 1
4 2 3 Roller chain don’ts 9 1
4 2 4 Adjust the roller chain 9 2
4 3 Drive belts 93
4 3 1 Maintain drive belts 9 3
4 3 2 Adjust main drive belt tension 9 3
4 3 3 Adjust the center draper drive belt tension 9 4
4 3 4 Adjust auger drive belt tension 9 5
4 3 5 Adjust variable speed belt 9 5
4 4 Draper maintenance 96
4 4 1 Draper care 9 6
4 4 2 Adjust left and right draper tension 9 6
4 4 3 Remove the draper 9 7
4 4 4 Adjust the draper roller scraper 9 7
4 4 5 Adjust flotation spring for the center deck 9 8
4 5 Reel 99
4 5 1 Replace the reel tines 99
4 5 2 Adjust the minimum reel lift height 99
4 5 3 Synchronize the reel lift arms 100
4 6 Cutterbar 102
4 6 1 Remove sickle 10 2
4 6 2 Inspect the sickle 10 5
4 6 3 Install the sickle 10 8
4 6 4 Adjust the hold -do wn pressure for the standard sickle 1 1 7
4 6 5 Adjust the sickle register 1 1 7
4 6 6 Replace the standard sickle sections 1 1 8
4 6 7 Replace the S CH sickle sections 1 2 4
4 6 8 Guards, wear plates, knife back rollers for S CH, and hold -do wns 1 3 1
4 6 9 Set the sickle time 1 4 4
4 6 1 0 Replace the shear bolt for the sickle drive 1 4 4
4 7 Sensor adjustment and calibration 146
4 7 1 Calibrate the automatic header height control (AHH C) 1 4 6
4 7 2 Calibrate the header sensor 1 4 6
4 7 3 Adjust reel speed sensors 1 4 6
4 7 4 Adjust drag rod sensors 1 4 6
4 7 5 Adjust and measure cutterbar sensors 1 4 8
4 7 6 Verify cutterbar sensor adjustment 1 5 0
4 8 Torque the transport wheel 151
4 9 Hydraulics 152
4 9 1 Bleed reel lift cylinders 1 5 2
4 9 2 Bleed cutterbar flotation cylinders 1 5 2
4 9 3 Bleed header pitch cylinders 1 5 2
5 Troubleshooting 153
5 1 Cutterbar 155
5 2 Reel 157
5 3 Draper 158
6 Specifications 161
6 1 Dimensions and weights 163
6 1 1 Header depth 1 6 3
6 1 2 Header width 1 6 4
6 1 3 Weight 1 6 4
6 2 Pick up reel 165
6 3 Reel drive 166
9255 DynaF/ex™ Draper Header
ACW229347A
Table of contents
6 4 Reel height control 1 67
6 5 Cutterbar 1 68
6 6 Sickle 1 69
6 7 Header Pitch 110
6 8 Drapers 1 71
6 8 1 Side drapers 171
6 8 2 Center drapers 171
6 9 Center conveyor 172
6 1 0 General lubrication 1 73
6 1 1 Wheels 1 74
6 1 2 Header transport 1 75
6 1 3 Bolt torque values 1 76
6 1 4 Conversion table 1 78
7 Accessories 181
7 1 Reel divider 1 83
7 2 Divider rod 184
8 Assembly 1 85
8 1 Header assembly 187
8 1 1 Remove the shipping stand 1 8 7
8 1 2 Set the reel lift cylinders 1 8 9
8 1 3 Set the reel 1 90
8 1 4 Remove the bracket and wire 192
8 1 5 Install the left hand and right hand draper 1 9 3
8 1 6 Install the center draper 1 9 5
8 2 Pre-delivery checklist 1 97
8 3 Delivery checklist 1 98
9 Index 1 99

CHALLENGER EU HARVESTING 9255 DYNAFLEXTM DRAPER HEADER 9255-45 OPERATOR’S MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V