Challenger EU TerraGator Dry Nutrient Management System Operator’s Manual AG628090

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Challenger EU TerraGator Dry Nutrient Management System Operator’s Manual AG628090 – PDF DOWNLOAD

CHALLENGER EU TERRAGATOR DRY NUTRIENT MANAGEMENT SYSTEM OPERATOR’S MANUAL AG628090:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Challenger EU TerraGator Dry Nutrient Management System Operator’s Manual AG628090 – PDF DOWNLOAD

IMPORTANT SAFETY INFORMATION :

Most personal injuries occurring during product operation, maintenance or repair are caused by failure to observe basic safety rules and precautions. In most cases, an injury can be avoided by recognizing hazardous situations before an injury occurs. A person must be alert to potential hazards.

• This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be hazardous and could result in injury or death.
• Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.

Follow safety instructions:

• Carefully read, learn and understand all safety messages and or information in this manual and on machine’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure the new equipment components and or repair parts include current safety signs.
• See local dealer for replacement safety signs. Never operate machine or equipment without correct instruction and a complete understanding of control operation. Learn to operate the machine and how to use all controls correctly before operation.
• Do not let operator’s not authorized operate the machine, systems and or do service and or maintenance procedures without correct instruction. Keep machine, all components and systems, in correct working condition. Modifications to the machine not authorized by AGCO can decrease functionality and or safety, decrease machine life and void machine warranty.

TABLE OF CONTENTS:

Challenger EU TerraGator Dry Nutrient Management System Operator’s Manual AG628090 – PDF DOWNLOAD

SAFETY 1-1
Important Safety Information 1-1
Follow Safety Instructions 1-2
Prepare for Emergencies 1-3
Emergency Exit from Cab 1-3
Operating the Terra-Gator Safely 1-3
Prevent Terra-Gator Runaway 1-4
Use Lights and Marking Devices 1-5
Operating on Slopes 1-5
Traveling on Public Roads 1-5
Stopping and Parking the Terra-Gator 1-6
System Boom Safety 1-6
Avoid Eye Contact with Radar 1-6
Exhaust Fumes 1-7
Overhead Electrical Power Lines 1-7
Noise 1-7
Handle Fuel Safely – Avoid Fires 1-8
Stay Clear of Rotating Drive Lines and Moving Parts 1-8
Towing Other Terra-Gators/ Trailers/ Equipment 1-9
Modifications 1-9
Maintenance and Service Safety 1-9
Practice Safe Maintenance 1-10
Chemical Safety 1-10
Operator Cabs 1-10
Wear Protective Clothing 1-12
Work in a Clean Area 1-12
Understand Correct Service 1-13
Use Proper Tools 1-13
Support Machine Properly 1-13
Proper Lifting Equipment 1-14
High-Pressure Fluids 1-14
Hydraulic Hoses 1-14
Avoid Heating Near Pressurized Fluid Lines 1-15
Service Cooling System Safely 1-15
Remove Paint before Welding or Heating 1-15
Batteries1-16
Tires and Wheels 1-16
Dispose of Waste Properly 1-16
Mobile Radio Installations 1-17
Safety and Service Decal Locations 1-18
Decal Descriptions 1-19
INTRODUCTION 2-1
Introduction 2-1
Serial Number 2-1
Component Locations2-2
Break-in Period 2-4
First 100 Hours of Operation 2-4
Hydraulic System 2-4
Screws Securing the DNMS-system to the Chassis2-4
Maintenance Schedule 2-4
System Modification 2-4
CONTROLS AND INSTRUMENTS 3-1
Controls and Instruments 3-1
Control System3-1
Armrest TG9205, TG3244, TG2244 DNMS 3-2
Armrest Functions DNMS 3-3
Armrest TG8333 DNMS 3-4
AG628090 A-i
CONTENTS
Armrest Functions TG8333 DNMS 3-5
Multi function Gear Handle TG9205 3-6
Multi Function Gear Handle TG2244 / TG3244 3-8
Multi Function Gear Handle TG 8333 3-10
System Power Switch/ Emergency Stop (TG9205, TG3244, TG2244) 3-12
System Power Switch / Emergency Stop (TG8333) 3-12
Side Panel Work Lights 3-13
Hydraulic System 3-14
High – Pressure Pump 3-14
Load – Sensing Pump 3-14
Hydraulic Tank Terra-Gator 2244, 3244 3-15
Hydraulic Tank Terra-Gator 9205 3-16
Weighing System 3-17
Electrical Compartments3-18
Electrical Compartment Front 3-18
Electrical Compartment Rear 3-18
OPERATION 4-1
Approved Application4-1
Adjustment of the DNMS-system for Travel on the Road 4-1
Protective Devices 4-3
Beater Drive Chains 4-3
Universal Couplings 4-4
Spreading Disc Gears4-4
Beater Drive Shafts 4-5
Bottom Chain Idler Shafts 4-5
Security Bracket over the Spreading Discs 4-5
Safety Labels with Warning Symbols 4-5
Box / Bottom Chain4-6
DNMS-system Preparation 4-6
How the Machine Operates 4-7
Loading the Machine 4-7
Controlling the Spreading Material Quantity 4-8
How to Start the Machine 4-9
Stopping the Spreading Procedure 4-9
Controller Setup Information 4-9
Instructions for Regulating the Spreading Density (Indicative) 4-10
Technical Information 4-11
Bottom Chain and Bed Slats 4-11
Dosing Gate 4-11
Weighing System 4-11
Central Lubrication System (Optional) 4-12
LUBRICATION AND MAINTENANCE 5-1
Maintenance Introduction 5-1
Maintenance Schedule 5-1
Lubricants and Fluids 5-2
Lubricant Filling Reminders 5-3
Daily Maintenance 5-3
1 Oil Level Hydraulic Oil Tank 5-3
2 Valves in the Hydraulic Oil Tank Suction Line 5-3
3 Warning Notices 5-3
4 Check Central Lubrication (Optional) 5-3
5 Check Oil Level Chain Lubrication Tank 5-4
6 Lubricate Front Sprocket Bearings 5-4
Maintenance Every 50 Hours 5-5
7 Check Air Hoses and Connections 5-5
8 Sensor for Spinner Speed 5-5
9 Sensor for Bottom Chain Speed 5-5
10 Hydraulic Lines, Hoses and Connections 5-5
11 Drive System DNMS-System 5-6
12 Electric Compartments Cover 5-6
13 Lubricated Rear Drive Axle Bearings Bottom Chain 5-6
Maintenance Every 250 Hours 5-7
14 Bolts and Nuts Securing the DNMS-system to Weighing System and Chassis 5-7
15 Electrical Valves of Chain Lubrication System Beater Box Drive 5-8
16 Visual Check Damage or Wear spots 5-8
A-ii AG628090
CONTENTS
17 Check Bottom Chain Tensioning 5-9
18 Check Chain Tensioning Beaters 5-9
Maintenance Every 1000 Hours or Annually 5-10
19 Check Hydraulic Oil 5-10
20 Replace Hydraulic Oil Filters 5-10
21 Replace Oil Gear Box Beater(s) 5-10
22 Replace Oil Gear Box Spreading Discs 5-11
23 Replace Oil Gear Box Bottom Chain 5-12
Lubrication 5-13
Cleaning 5-14
Calibration of weigh system 5-14
Wear and Damage Influencing the Spreading Pattern Negativly 5-15
OPTIONS AND ACCESSORIES 6-1
Options 6-1
Accessories 6-1
STORAGE AND TRANSPORT 7-1
Prolonged Storage 7-1
Operational Readiness after Prolonged Storage 7-1
Transporting or Towing the Terra-Gator with DNMS-system 7-1
Storage During Winter 7-1
TROUBLESHOOTING 8-1
Troubleshooting Table 8-1
SPECIFICATIONS 9-1
Specifications Body (Terra-Gator)9-1
Instructions for Regulating the Spreading Density 9-1
APPENDIX 10-1
Appendix 1 A10-1
Appendix 1 B10-2
Appendix 1 C10-3
Appendix 1 D10-4

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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