Challenger EU Tillage 4530 Disc Chisel Operator’s Manual 997807 – PDF DOWNLOAD

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Challenger EU Tillage 4530 Disc Chisel Operator’s Manual 997807 – PDF DOWNLOAD

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Challenger EU Tillage 4530 Disc Chisel Operator’s Manual 997807 – PDF DOWNLOAD

Safety Rules:

• Most accidents are the result of negligence and carelessness, caused Ьу the failure of the operator to follow all the safety precautions. Your machine has been designed with many built-in safety features, but the following precautions are mandatory to prevent such accidents.
• Make sure that all personnel who use the machine, read and fully understand how to operate the machine safely. This Operator’s Manual is considered а part of the implement and should remain with it even when loaned or sold. Note: These rules and instructions are for the safety of all personnel operating this machine and must Ье reviewed at least annually. lt is your responsibllity to read & understand the Safety Section before operating your equipment.

Safety Signs
1. Your machine comes equipped with all the safety signs in place. They were designed to warn about the potential hazards that may exist оп the machine. Read and follow their directions completely.
2. Кеер all safety signs clean and legiЫe.
З. Replace all damaged or missing safety signs. Order new safety signs from your nearest dealer.
4. When ordering new or replacement components make sure the correct safety sign is affixed to the new part, if not Ье sure to order а replacement safety sign to install.
5. Refer to this section or safety sign placement in the AssemЫy ldentification Section of this manual for the proper sign placement location. То install new safety signs:
• Clean the area the sign is to Ье placed оп.
• Spray soapy water оп the surface where the sign is to Ье placed.
• Peel the backing from the sign, and carefully place оп the wet surface, when placement is in the correct position, press firmly onto the surface.
• Squeeze out the air bubЫes with the edge of а credit card.

The types of safety signs and locations оп the machine are shown in the following illustrations. Good operating techniques require that you familiarize yourself with the various safety signs, the type of warning and area or particular function that requires your SAFEТY AWARENESS.

TABLE OF CONTENTS:

Challenger EU Tillage 4530 Disc Chisel Operator’s Manual 997807 – PDF DOWNLOAD

Safety Section 7
Safety-Alert Symbols 7
Informational Messages 7
Safety Rules 8
Prior То Operation 8
During Operation 8
While Transporting 9
Maintenance Safety 9
Tire Service Safety 9
Ве Prepared For Accidents 9
Safety Signs 1 О
Introduction 29
Using This Manual 29
Terminology: 29
Owner Assistance 29
Serial Number Plate 29
Record of Maintenance Performed 31
Assembly Section 33
Before Beginning Assembly 33
Center Frame AssemЫy 33
Front Gang Lift AssemЫy 34
Rear Gang Lift AssemЫy 34
Attaching the Shank Mounts 34
Attaching the Tongue Mount 35
Mounting the Transport Locks and Fold Anchors 35
Depth Control Valve AssemЫy 36
Threaded Remote Adjustment 36
Main Lift AssemЫy 37
Connecting the Lifts Together 37
Depth Stop Actuator AssemЫy 37
Tongue AssemЫy 38
Leveler Tower and Adjusting Link AssemЫy 38
Leveler Tube AssemЫy 39
Center Front Gang Cylinder Anchor 39
Center Front Gang AssemЫy 40
Center lndividual Front Blade AssemЫy 40
Attaching the Center Frame Rear Gangs 41
lnstalling the Rear Depth lndicator Gauge 42
4530 Disc Chisel 997807 3
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4
lnstalling the Front Depth lndicator 42
Center Frame Auto Reset Shank AssemЫy 43
Auto Reset Shank Adjustment 44
Center Frame Rigid Shank AssemЫy 45
Wing Frame AssemЫy 46
Wing Frame Front Gang Lift AssemЫy 46
Wing Frame Rear Gang Lift AssemЫy 47
Wing Frame Front Gang Cylinder Anchor 47
Wing Frame Shank Extensions 48
Wing Lift AssemЫy 48
Wing Front Gang AssemЫy 49
Wing lndividual Front Blade AssemЫy 49
Attaching The Wing Frame Rear Gangs 50
Wing Frame Auto Reset Shank AssemЫy 50
Wing Frame Rigid Shear Bolt Shank AssemЫy 50
Light Kit AssemЫy 51
Rear Tow Hitch AssemЫy 52
Attaching the Transport Locks 52
Hydraulics AssemЫy 53
Lift Hydraulics 55
Front Gang Lift Hydraulics 57
Rear Gang Lift Hydraulics 59
Fold Hydraulics 61
AssemЫy ldentification Section 63
The drawings and part numbers in this puЫication are provided for component identification only
when assemЫing the machine When ordering replacement parts, always use the part numbers
from the parts catalog 63
Center Frame AssemЫy 64
Wing Frame AssemЫy 66
Lift AssemЫy 68
Six Bolt Hub AssemЫy w/Wheel & Tire 70
Eight Bolt Hub AssemЫy w/Wheel & Tire 72
Tongue Mount AssemЫy 74
Tongue AssemЫy 76
Self Leveler AssemЫy 78
Stroke Control AssemЫy 80
Lift Hydraulics 82
3 3/4″ х 16″ Hydraulic Cylinder 10858R 84
4″ х 16″ Rephasing Cylinder 12000R 86
Rigid Shear Bolt Shank 88
Auto Reset Shank 90
lndividual Front Blade AssemЫy (Version 1, prior to S45300CZ400028) 92
lndividual Front Blade AssemЫy (Version 2, S45300CZ400028 and later) 94
Front Gang Mounting 96
Rear Gang AssemЫy 98
Scraper Ваг AssemЫy 100
Rear Gang Mounting 102
Front Gang Lift Hydraulics 104
4530 Disc Chisel 997807 April 22, 2013
April 22, 2013
ТаЫе of Contents
Rear Gang Lift Hydraulics 1 06
3 1 /2″ х 8″ Hydraulic Cylinder (12061 R) 1 08
3 1 /4″ х 8″ Hydraulic Cylinder (12065R) 1 1 О
3 3/4″ х 8″ Hydraulic Cylinder 12059R 112
4″ х 8″ Hydraulic Cylinder 12047R 1 14
Fold Hydraulics 116
4″ х 30″ Hydraulic Cylinder 10812R 118
Front Depth Control lndicator 1 20
Rear Depth Control lndicator 122
Light Kit AssemЫy 124
Rear Tow Hitch AssemЫy 1 26
Challenger Decal Placement 1 28
North America Safety Sign Placement 130
Non-North America Safety Sign Placement 132
Placement Section 135
The drawings in this section give mounting locations for various machine components 135
19 Shank Component Placement 136
Operating Section 137
Attaching То The Tractor 137
lnitial Operating Check List 137
Beginning Field Operation 137
Jack Mounting and Storage 138
Hose Holder Adjustment 138
Hydraulic Lift System 138
Hydraulic Disc Gang Lifts 139
Leveling The Disc Chisel 139
Transport Locks 140
Depth Adjustment (machine) 140
Disc Gang Adjustment 141
Depth Adjustment (front disc gang) 141
Front Disc Gang Adjustment 141
Depth Adjustment (Rear Disc Gangs) 142
Rear Disc Gang Adjustment 142
142
Rigid Scraper Adjustment (Rear Gangs) 143
Rigid Shear Bolt Shanks 143
Auto Reset Shank 144
Storage At The End of The Season 145
At The Beginning Of The Next Season 145
Lubrication 145
Lubrication Section 147
The illustrations in this section show locations of the areas needing lubricated and the frequency
147
Wheel Bearings 151
Tandem Pivot Bearings 151
Appendix Section 153
Proper Bolt Use 153
S A E Fastener Torque Specifications 153
Recommended Minimum Machine Weights for Towing 155
TrouЫe Shooting 157
TrouЫe Shooting 157
Numerical lndex 159

CHALLENGER EU TILLAGE 4530 DISC CHISEL OPERATOR’S MANUAL 997807 – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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