Challenger FDH DynaFlexTM Draper Header Operator Manual 700735834A – PDF DOWNLOAD

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Challenger FDH DynaFlexTM Draper Header Operator Manual 700735834A – PDF DOWNLOAD

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CHALLENGER FDH DYNAFLEXTM DRAPER HEADER OPERATOR MANUAL 700735834A – PDF DOWNLOAD:

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Challenger FDH DynaFlexTM Draper Header Operator Manual 700735834A – PDF DOWNLOAD

A WORD TO THE OPERATOR :

It is YOUR responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Study the features in this manual and make them a working part of your safety program. Keep in mind that this safety section is written only for this type of machine.

• Practice all other usual and customary safe working precautions, and above all REMEMBER – SAFETY IS YOUR RESPONSIBILITY. YOU CAN PREVENT SERIOUS INJURY OR DEATH. This safety section is intended to point out some of the basic safety situations that may be encountered during FIG. 3 the normal operation and maintenance of your machine. This section also suggests possible ways of dealing with these situations.
• This section is NOT a replacement for other safety practices featured in other sections of this manual. Personal injury or death may result if these precautions are not followed. Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without instruction and training. For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment. Make sure your machine has the correct equipment needed by the local regulations.

OPERATOR MANUAL :

• This manual covers general safety practices for this machine. The Operator Manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use.
• The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger FDH DynaFlexTM Draper Header Operator Manual 700735834A – PDF DOWNLOAD

SAFETY 11
Safety Alert Symbol 11
Safety Messages 11
Informational Messages 11
Safety Signs 12
A Word To The Operator 13
Operator Manual 14
Prepare For Operation 14
Operation 15
General Information 15
PPE (Personal Protection Equipment)16
Seat Instructions 17
Shield and Guards 17
Exhaust Warning 18
Flying Debris 18
Handrails 18
Travel On Public Roads 19
Maintenance 20
General Information 20
Fire Prevention and First Aid 22
Checking for High Pressure Leaks 23
Tire Safety 23
Accumulator Safety 24
Cylinder Stops 24
Reel Lift Cylinder Stops 24
Header Lift Cylinder Stop 25
Shield Latches 26
Draper Drive Shields 27
Auger Shaft Shield 27
End Shields 27
Divider Shield 28
Reel Drive Shield 28
Safety Sign Location 29
Left-hand, Rear View of the Header 29
Right-hand, Rear View of the Header 30
Center, Rear view of the Header 31
Front of Header 31
Ends of Header 32
Safety Decals 33
Informational Decals 36
GENERAL INFORMATION 39
Introduction 39
Replacement Parts39
Recommended Header/Combine Usage 39
Machine Identification 39
OPERATION 41
Checklists 41
Daily 41
Before Each Season 41
End of Season 41
Combine Setup 42
2009 Model Year and Later Axial Combines 42
2003 to 2008 Model Year Axial and
2003 Model Year and Later Transverse Combines 42
Required Kits to Install the Header on Combines 43
Header Break-in 43
Original Instructions
700735834 A Rev 3
CONTENTS
Parking Stands 43
Header Installation and Removal 44
Installation 44
Removal 46
Reel Position 48
Reel Fore and Aft48
Reel Height 50
Reel Speed 50
Reel Speed Sensor 51
Tine Pitch Adjustment 51
Reel Divider 51
Header Control Sensors 52
Drag Rod Sensors 52
Cutterbar Sensors 53
Header Angle 54
2009 and Later Axial Combine 54
2003 and Later Transverse and 2003 to 2008 Axial Combines 55
Cutterbar56
Recommended Ground Pressure 56
Adjusting Ground Pressure 56
Locking and Unlocking Cutterbar 58
Sickle Storage 58
Header Extremity Lights 59
Flighting Filler 59
Center Crop Deflector59
Header Transport Kit 60
Transport to Field Position 60
Field to Transport Position 66
Connecting the Header Transport to Hitch 66
LUBRICATION AND MAINTENANCE 67
4
Lubrication and Maintenance 67
Lubrication Details 68
Gear Box Oil Level 71
Sealed Chain 72
Lubrication and Cleaning 72
Care of Roller Chains 73
Roller Chain Don’ts 73
Adjustment 7 4
Drive Belts7 4
Proper Care of Belts7 4
Adjustments 74
Draper Maintenance 76
Draper Care 76
Draper Tension 76
Draper Removal 77
Draper Roller Scraper Clearance78
Center Deck Flotation Spring 78
Reel Lift Arms 79
Minimum Reel Lift Height 79
Sychronizing Reel Lift Arms79
Cutterbar80
Sickle Timing 80
Sickle Assembly 80
Standard Sickle and Guards 82
SCH Sickle and Guards (Schumacher Manufacturing Co) 85
Sensor Adjustment and Calibration 87
Automatic Header Height Control (AHHC) Calibration 87
Header Sensor Calibration 87
Reel Speed Sensors 87
Drag Rod Sensors 88
Cutterbar Sensors 90
Transport Wheel Torque 93
700735834 A Rev
CONTENTS
Hydraulics 93
Bleeding Cylinders 93
Hydraulic Schematic 95
Electrical96
Wiring Diagram 96
TROUBLESHOOTING 99
SPECIFICATIONS 103
Dimensions and Weights103
Header Depth 103
Header Width 104
Weights 104
Pick-Up Reel 104
Reel Drive 105
Reel Height Control 105
Cutterbar 105
Sickle 105
Drapers106
Side Drapers 106
Center Draper106
Center Conveyor 106
General Lubrication106
Wheels 106
Header Transport 106
Torque 107
Standard Torque Requirements 107
Metric Capscrew Markings and Torque Requirements 108
Metric Information 109
ASSEMBLY 111
Header Assembly111
Shipping Stand Removal 111
Reel Lift Cylinders 112
Reel 113
Bracket and Wire Removal 114
Left-hand and Right-hand Draper Installation 116
Center Draper Installation 118
Delivery Checklist 120
INDEX 121

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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