Challenger MT 535-545 Series Agricultural Tractors Operator Instruction Manual – PDF DOWNLOAD

Description

Challenger MT 535-545 Series Agricultural Tractors Operator Instruction Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger MT 535-545 Series Agricultural Tractors Operator Instruction Manual – PDF DOWNLOAD

 ТО OUR CUSTOMER :

The following pages and illustrations аге printed to help supply you with the knowledge to better operate and service your new tractor. Any piece of equipment needs, and must have а certain amount of service and maintenance to keep it in top running condition.

• We have attempted to cover all the adjustments required to fit most conditions; however, there may Ье time s when special саге must Ье taken to fit а condition. Study this operator’s manual car efully and become acquainted with all the ad justments and operating procedures before attempting to operate your new equipment.
• Remember, it is а machine and has been designed and t ested to do an efficient job in most operating conditions and w ill perform in rela tion to the service it receives. lf special attention is r equired for some conditions, ask your Dealer; his parts and Service Organization will Ье glad to help and answer any questions оп operation and service of your new machine.

THIS MANUAL SHOULD REMAIN WI TH ТНЕ TRAC TOR WHEN SOLD :

This manual was prepared from the latest product information availaЫe at puЫication time. The Company reserves the right to make changes at any time without notice.
 WARRANТY INFORMATION :

Your Warranty for this tractor appears оп your сору of the Retail Purchase Order and Warranty Terms and Conditions Statement which you received from your dealer when you purchased the tractor. As indicated оп the Retail Purchase Order signed Ьу you and your dealer, you, the equipment purchaser, shall assume charges for service calls or transportation of equipment to and from the location of servicing dealer.

TABLE OF CONTENTS:

Challenger MT 535-545 Series Agricultural Tractors Operator Instruction Manual – PDF DOWNLOAD

CHAPTER 1 – TRACTOR IDENTIFICA TION 1-1
1 1 – SERIAL NUMBER 1-5
CHAPTER 2 – INTRODUCГION – SAFEТV PRECAUTIONS AND WARRANTY
2 1 – ТО OUR CUSTOMER 2-5
2 2 – THIS MANUAL SHOULD REMAIN WITH ТНЕ TRACTOR WHEN SOLD 2-5
2 3 – WARRANТY INFORMATION 2-5
2 4 – SAFEТY 2-5
2 5 – SAFEТY – ALERT SYMBOL AND TERMS 2-6
2 6 – TRACTOR AND IMPLEMENT 2-6
2 7 – INTRODUCTION 2-7
2 7 1 – А Word То The Operator 2-7
2 7 2 – Danger, Warning And Caution 2-7
2 7 3 – Decals 2-7
2 8 – FOLLOW А SAFEТY PROGRAM 2-8
2 8 1 – Observe the following 2-8
2 9 – ROPS -CAB 2-8
2 9 1 – Damage to ROPS саЬ: 2-8
2 10 – PREPARE FOR PROPER OPERATION 2-9
2 10 1 – Know your equipment 2-9
2 10 2 – Protect yourself! 2-9
2 10 3 – Use all availaЫe protective and safety devices 2-9
2 10 4 – Check the equipment 2-10
2 10 5 – Clean the tractor 2-11
2 10 6 – Protect the environment 2-11
2 11 – SERVICING ТНЕ TRACTOR 2-11
2 12 – STARTING 2-11
2 12 1 – Warn personnel before starting 2-11
2 12 2 – Mount and dismount safely 2-11
2 12 3 – Start safely 2-11
2 12 4 – Follow recommended procedures 2-12
2 12 5 – Test the controls 2-12
2 12 6 – Starting fluid 2-12
2 13 – WORK SAFELY 2-12
2 13 1 – Make the right moves 2-12
OPERA TOR INSTRUCTION ВООК
2 13 2 – Safe operating practices 2-12
2 13 3 – Watch out for others 2-13
2 13 4 – Risk of overturning 2-14
2 13 5 – То avoid side overturns 2-14
2 13 6 – То avoid rear overturns 2-15
2 13 7 – General operating hazards 2-15
2 13 8 – lmplements and attachments 2-16
2 13 9- Towing 2-17
2 13 1 О – Tractor Towing 2-17
2 13 11 – Road transport 2-17
2 13 12 – Rules of the road 2-17
2 1 4 – SAFEТY – AFTER OPERATION 2-18
2 15 – SAFEТY SIGNS DESCRIPTION AND LOCATION 2-19
CHAPTER З – INSTRUMENTS AND CONTROLS З-1
3 1 – INSTRUMENT PANEL 3-5
3 2 – WARNING LIGHTS PANEL 3 -6
3 3 – PEDALS 3 -7
3 4 – RIGHT HAND CONSOLE 3 -9
3 5 – LEFТ HAND CONSOLE 3 -9
3 5 1 – Platform model (Fig 6 ) 3-9
3 6 – SEAT 3 -10
3 6 1 – Description (Fig 9) 3-1 О
3 7 – STEERING WHEEL 3-11
3 8 – UPPER CONSOLE 3-11
3 8 1 – Utilization 3-12
3 9 – SUN VISOR 3-12
3 10 – ROOF НАТСН 3-13
3 11 – HOOD 3-13
CHAPTER 4 – OPERA TION 4-1
4 1 – RUNNING IN 4-5
4 1 1 – Precaution 4-5
4 2 – STARTING 4 -5
4 2 1 – Starting the engine 4-5
OPERA TOR INSTRUCTION ВООК
4 3 – STOPPING ТНЕ ENGINE 4-5
4 4 – DRIVING ТНЕ TRACТOR 4-5
4 4 1 – Foot throttle 4-5
4 4 2 – Cold Weather Starting 4-6
4 4 3 – Choosing the right gear ratio 4-6
4 4 4 – Synchronised range change 4-6
4 4 5 – Creeper gearbox (optional) 4-6
4 5 – “DYNASHIFТ” TRANSMISSION 4-7
4 5 1 – General 4-7
4 5 2 – Operation 4-7
4 5 3 – Gear sequence 4-7
4 5 4 – Shift control (optional) 4-7
4 5 5 – Automation of Dynashift ratio shifting 4-9
4 5 5 1 – General 4-9
4 5 5 2 – Utilization 4-9
4 6 – BRAKES 4-9
4 7 – DIFFERENTIAL LOCK 4 -10
4 8 – POWER ТАКЕ OFF (РТО) 4 -10
4 8 1 – 1 nterchangeaЫe РТО shaft 540 and 1 ООО R РМ 4-1 О
4 8 2 – “Economy” РТО 4-1 О
4 9 – DIRECTION 4 -11
4 10 – HYDRAULIC LIFT 4 -12
4 10 1 – Attaching an implement from the driving seat 4-13
4 10 2 – Lowering 4-13
4 10 3 – Lifting 4-13
4 10 4 – Depth control 4-13
4 10 5 – Attaching an implement using external controls 4-14
4 10 6 – Transport 4-15
4 1 О 7 – Activate transport control system 4-15
4 10 8 – Ouick soil engagement 4-15
4 10 9 – Field operation 4-16
4 10 1 О – Leaving work and at the headland 4-16
4 11 – AUXILIARY HYDRAULICS – MECHANICAL 4 -17
4 11 1 – Closed center load sensing 4-17
4 11 1 1 – Emergency manual control of the spool valves 4-18
4 11 1 2 – Memorization of the joystick 4-18
4 12 – THREE-POINT LINКAGE 4 -19
4 12 1 – Linkage 4-19
4 12 1 1 – Telescopic lower links 4-19
4 12 2 – Lift rods 4-19
4 12 3 – StaЬilizers 4-19
4 12 4 – Adjustment procedures 4-20
4 13 – DRAWBARS AND HITCHES 4 -21
OPERA TOR INSTRUCTION ВООК
4 13 1 – Swinging drawbar 4-21
4 1 4 – ELECTRONIC CONTROL SYSTEM FOR TRANSMISSION CONTROL 4 -22
4 14 1 – Differential lock control 4-22
4 14 2 – Power front axle (4WD) 4-22
4 14 3 – Power Take-off Control 4-22
4 14 4 – Dynashift Transmission Control Unit 4-22
4 14 5 – Hydraulic Pressure (Low Pressure) 4-22
4 14 6 – Economy РТО 4-23
CHAPTER 5 – MAINTENANCE AND ADJUSTMENTS 5-1
5 1 – INITIAL 5 0 HOUR SERVICE INSPECTION 5 -5
5 1 1 – Engine, Fuel and Cooling System 5-5
5 1 2 – Electrical System and lnstruments 5-5
5 1 3 – Front Axle and Steering 5-5
5 1 4 – Transmission and Hydraulics 5-5
5 1 5 – Clutches and Brakes 5-5
5 1 6 – General 5-5
5 2 – DEALER SERVICE OPERATION 5 -6
5 З – LUBRICATION SPECIFICATIONS 5 -8
5 4 – INSTRUCTIONS FOR PRESSURE WASHING 5 -8
5 5 – GREASING 5 -9
5 5 1 – Grease the following 5-9
5 6 – ENGINE 5 -12
5 6 1 – Oil level 5-13
5 6 2 – Change the engine oil every 300 hours 5-13
5 6 3 – Change the engine oil filter every 300 hours 5-13
5 7 – FUEL SYSTEM 5 -1 4
5 7 1 – Fuel filter(s) 5-14
5 7 2 – Fuel pre-filter 5-14
5 7 3 – Bleeding the fuel system 5-14
5 7 4 – Fuel injection pump, governor and injectors 5-14
5 8 – AIR CLEANER 5 -15
5 8 1 – Main and secondary element 5-15
5 9 – COOLING SYSTEM 5 -16
5 10 – STEERING, TRANSMISSION AND HYDRAULIC SYSTEM 5 -17
5 10 1 – 15 micron oil filter 5-17
5 10 2 – Transmission oil cooler 5-18
5 11 – FRONT AXLE – 4 -WHEEL DRIVE 5 -19
5 11 1 – Final reduction units 5-19
5 11 2 – Front axle 5-19
5 11 3 – Drain the oil from the axle 5-19
5 11 4 – Suspended front axle 5-20
5 12 – CLUTCH AND BRAKES 5 -20
5 12 1 – Adjustments 5-20
5 13 – AIR CONDITIONING SYSTEM 5 -20
5 13 1 – Condenser 5-20
5 13 2 – Checking operation of air conditioning system 5-20
5 13 3 – СаЬ air filter 5-21
5 13 4 – Compressor belt tension adjustment 5-21
5 1 4 – ROPS САВ OR FRAME 5 -21
5 15 – TIRES 5 -21
5 15 1 – Dual rear wheels 5-21
5 15 2 – Operation 5-21
5 15 3 – Wheel bolts 5-22
5 15 4 – Liquid ballasting 5-22
5 15 5 – Tire pressure 5-22
5 15 6 – Tires pressures and load tаЫе 5-23
5 16 – WHEELS 5 -2 4
5 16 1 – Wheels nuts 5-24
5 17 – TRACK ADJUSTMENTS 5-2 4
5 17 1 – Front track 5-24
5 17 2 – Pressed steel wheels 5-26
5 18 – REAR TRACK ADJUSTMENT 5 -27
5 18 1 – Settings oЬtained 5-27
5 18 2 – Cast flange, single conical hub 5-28
5 18 3 – Rail cast РАVТ wheels 5-29
5 19 – ELECTRICAL EQUIPMENT 5-3 0
5 19 1 – Batteries 5-30
5 19 2 – Alternator 5-30
5 19 3 – Trailer socket 5-30
5 19 4 – Headlights 5-30
5 20 – FUSE REPLACEMENT 5 -3 1
5 21 – DIESEL FUEL SPECIFICATIONS 5 -32
5 22 – FUEL HANDLING AND STORAGE 5-32
5 22 1 – Cleanliness 5-32
5 22 2 – Advice оп the use of fuel in cold weather 5-32
5 23 – STORING ТНЕ TRACTOR 5-32
5 2 4 – DEALER POST -DELIVERY AND OWNER PRE -SEASON СНЕСК LIST 5 -33
5 24 1 – Lubrication 5-33
5 24 2 – Cooling system 5-33
OPERA TOR INSTRUCTION ВООК
5 24 3 – Electrical system 5-33
5 24 4 – Air intake 5-33
5 24 5 – General 5-33
5 24 6 – Engine 5-34
5 24 7 – Operation 5-34
5 24 8 – Owner instruction 5-34
5 25 – SERVICE RECORDS 5-3 5
5 26 – SERVICE TIPS 5 -36
5 26 1 – Diagnosing Engine Difficulty 5-36
CHAPTER 6 – SPECIFICATIONS 6-1
6 1 – ENGINE 6-5
6 2 – FUEL SVSTEM AND AIR CLEANER 6-5
6 2 1 – Road speed forward at 2200 Engine RP M ” Dynashift” and сгеерег gearbox 6-6
6 2 2 – Road speed reverse at 2200 Engine RP M ” Dynashift” 6-7
6 2 3 – Road speed reverse at 2200 Engine RP M ” Dynashift” and сгеерег gearbox 6-8
6 3 – ELECTRICAL SVSTEM 6 -9
6 4 – COOLING 6-9
6 5 – TRANSMISSION 6-9
6 6 – FINAL REDUCTION UNITS 6 -9
6 7 – POWER TAKE -OFF 6 -10
6 8 – FOUR -WHEEL DRIVE FRONT AXLE 6 -10
6 9 – HVDRAULICS 6 -10
6 9 1 – Closed center hydraulic system with flow and pressure control 6-1 О
6 10 – HVDRAULIC LIFТ 6 -10
6 10 1 – Rear 6-1 О
6 11 – BRAKES 6-11
6 12 – DIFFERENTIAL LOCK – REAR AXLE 6 -11
6 13 – STEERING 6 -11
6 1 4 – WHEELS 6 -11
6 15 – TIRES 6 -11
6 16 – TIRE PRESSURE 6 -12
6 17 – TRACK ADJUSTMENTS 6-12
OPERA TOR INSTRUCTION ВООК
6 18 – CAPACITIES 6-12
6 19 – TIGHTENING TORQUE 6-12
6 19 1 – Wheel nuts 6-12
6 19 2 – Miscellaneous 6-12
6 20 – DIMENSIONS AND WEIGHTS 6 -13
CHAPTER 7 – ACCESSORIES AND OPTIONS 7-1
7 1 – AVAILABLE ACCESSORIES 7 -5
7 2 – TRACTOR PERFORMANCE MONITOR “DATATRONIC” 7 -6
7 2 1 – lntroduction 7-6
7 2 2 – Description 7-6
7 2 3 – Symbols 7-7
7 2 4 – Use 7-8
7 2 5 – Use of the memory ( Fig 5 and Fig 6) 7-9
7 2 6 – Use when working 7-1 О
7 2 7 – Wheel slip control (Fig 9) 7-12
7 2 8 – Comparative mode (Fig 10) 7-13
7 2 9 – Auxiliary functions 7-14
7 2 10 – Screen contrast (Fig 13) 7-14
7 2 11 – Printing of the memory content ( Fig 14 and Fig 15) 7-15
7 3 – REAR DUAL CONTROL 7-16
7 3 1 – General 7-16
7 3 2 – Description of the adjustment screen 7-16
7 3 3 – Settings 7-17
7 3 4 – Use 7-19
7 3 5 – Working operation 7-20
7 4 – GLOSSARY 7-20
7 5 – FRONT DUAL CONTROL 7-21
7 5 1 – General 7-21
7 5 2 – Description of the adjustment screen 7-21
7 5 3 – Settings 7-21
7 5 4 – Use ( Fig 25) 7-22
7 6 – TRAILED IMPLEMENT CONTROL (Т 1 С) 7 -23
7 6 1 – General 7-23
7 6 2 – Description of the adjustment screen 7-23
7 6 3 – Settings (Fig 24) 7-23
7 6 4 – Use ( Fig 27) 7-24
CHAPTER 8 – TROUBLESHOOTING 8-1
8 1 – ENGINE TROUBLESHOOTING 8 -5
OPERA TOR INSTRUCTION ВООК
8 1 1 – Епgiпе Fails to Turn Over 8-5
8 1 2 – Епgiпе Turns Over But Fails to Start 8-5
8 1 3 – Епgiпе Starts But Fails to Develop Full Power 8-5
8 1 4 – Епgiпе Overheating 8-5
8 1 5 – Excessive Fuel Coпsumption 8-5
8 1 6 – Excessive Oil Consumption 8-5
8 1 7 – Епgiпе Misfires 8-5
8 1 8 – lrregular Епgiпе Speed 8-5
8 2 – HYDRAULIC SVSTEM TROUBLE -SHOOTING 8 -5
8 2 1 – Remote Cylinder Will Not Extend 8-6
8 2 2 – Lift Arms Will Not Raise 8-6
8 2 3 – Pump Does Not Develop Sufficieпt Pressure То Lift Normal Load 8-6
8 2 4 – At Епd of Cylinder Stroke 8-6
8 2 5 – Remote Valves Return То Neutral Before Cylinder Reaches Епd of Stroke 8-6
8 2 6 – Oil Leaks at Fittings 8-6
8 2 7 – Breakaway Disconnects Under Load 8-6
8 2 8 – Remote Cylinder Lift Mechanism Вепt 8-6
8 2 9 – Loss of Oil from Reservoir 8-6
8 2 1 О – Final Drive/Hydraulic Oil Overheats 8-6
8 2 11 – Spongy Brakes 8-6
CHAPTER 9 – ELECTRICAL EQUIPMENT 9-1
9 1 – LIGHTING INSTALLATION 9 -5
9 2 – ENGINE, САВ EQUIPMENT AND ACCESSORIES 9 -6

IMAGES PREVIEW OF THE MANUAL:

CHALLENGER MT 535-545 SERIES AGRICULTURAL TRACTORS OPERATOR INSTRUCTION MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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