Challenger MT565 Series Agricultural Tractors Operator Instruction Manual 3378355M1

Description

Challenger MT565 Series Agricultural Tractors Operator Instruction Manual 3378355M1 – PDF DOWNLOAD

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Challenger MT565 Series Agricultural Tractors Operator Instruction Manual 3378355M1 – PDF DOWNLOAD

Size : 38.6 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Instruction Book
Model: Challenger EU Tractor MT565
Date: 2002
Number of Pages: 186 Pages
Part Number: 3378355M1

DESCRIPTION:

Challenger MT565 Series Agricultural Tractors Operator Instruction Manual 3378355M1 – PDF DOWNLOAD

2.1 – ТО OUR CUSTOMER:

The following pages and illustrations аге printed to help supply you with the knowledge to better operate and service your new tractor. Any piece of equipment needs, and must have а certain amount of service and maintenance to keep it in top running condition. We have attempted to cover all the adjustments required to fit most conditions; however, there may Ье times when special саге must Ье taken to fit а condition.

• Study this operator’s manual carefully and become acquainted with all t he adjustments and operating procedures before attempting to operate your new equipment. Remember, it is а machine and has been designed and tested to do an efficient job in most op­erating conditions and will perform in relation to the service it receives.
• If special attention is ге quired for some conditions, ask your Dealer; his parts and Service Organization will Ье glad to help and answer any questions оп operation and service of your new machine.

2.2 – THIS MANUAL SHOULD REMAIN WITH ТНЕ TRACTOR WHEN SOLD
This manual was prepared from the latest product information available at publication time. The Company reserves the right to make changes at
any time without notice.
2.3 – WARRANТY INFORMATION:

• Your Warranty for this tractor appears оп your сору of the Retail Purchase Огdег and Warranty Terms and Conditions Statement which you received from your dealer when you purchased the tractor.
• As indicated оп the Retail Purchase Order signed Ьу you and your dealer, you, the equipment purchaser, shall assume charges for se rvice calls ог transportation of equipment to and from the location of servicing dealer.

TABLE OF CONTENTS:

Challenger MT565 Series Agricultural Tractors Operator Instruction Manual 3378355M1 – PDF DOWNLOAD

CHAPTER 1 – TRACTOR IDENTIFICA TION 1-1
1 1 – SERIAL NUMBER 1-5
CHAPTER 2 – INTRODUCГION – SAFEТV PRECAUTIONS AND WARRANTY
2 1 – ТО OUR CUSTOMER 2-5
2 2 – THIS MANUAL SHOULD REMAIN WITH ТНЕ TRACTOR WHEN SOLD 2-5
2 3 – WARRANТY INFORMATION 2-5
2 4 – SAFEТY 2-5
2 5 – SAFEТY – ALERT SYMBOL AND TERMS 2-6
2 6 – TRACTOR AND IMPLEMENT 2-6
2 7 – INTRODUCTION 2-7
2 7 1 – А word to the operator 2-7
2 7 2 – Danger , Warning And Caution 2-7
2 7 3 – Decals 2-7
2 8 – FOLLOW А SAFEТY PROGRAM 2-8
2 8 1 – Observe the following 2-8
2 9 – ROPS -CAB 2-8
2 9 1 – Damage to ROPS саЬ: 2-8
2 10 – PREPARE FOR PROPER OPERATION 2-9
2 10 1 – Know your equipment 2-9
2 10 2 – Protect yourself! 2-9
2 10 3 – Use all availaЫe protective and safety devices 2-9
2 10 4 – Check the equipment 2-10
2 10 5 – Clean the tractor 2-11
2 10 6 – Protect the environment 2-11
2 11 – SERVICING ТНЕ TRACTOR 2-11
2 12 – STARTING 2-11
2 12 1 – Warn personnel before starting 2-11
2 12 2 – Mount and dismount safely 2-11
2 12 3 – Start safely 2-11
2 12 4 – Follow recommended procedures 2-12
2 12 5 – Test the controls 2-12
2 12 6 – Starting fluid 2-12
2 13 – WORK SAFELY 2-12
2 13 1 – Make the right moves 2-12
OPERA TOR INSTRUCTION ВООК
2 13 2 – Safe operating practices 2-12
2 13 3 – Watch out for others 2-13
2 13 4 – Risk of overturning 2-14
2 13 5 – То avoid side overturns 2-14
2 13 6 – То avoid rear overturns 2-14
2 13 7 – General operating hazards 2-15
2 13 8 – lmplements and attachments 2-16
2 13 9 – Towing 2-16
2 13 1 О – Tractor Towing 2-17
2 13 11 – Road transport 2-17
2 13 12 – Rules of the road 2-17
2 14 – SAFEТY – AFTER OPERATION 2-18
2 15 – SAFEТY SIGNS DESCRIPTION AND LOCATION 2-19
CHAPTER З – INSTRUMENTS AND CONTROLS З-1
3 1 – INSTRUMENT PANEL 3 -5
3 2 – WARNING LIGHTS PANEL 3 -8
3 3 – WARNING LIGHTS PANEL 3 -9
3 4 – FIELD FACTS MONITOR 3 -10
3 4 1 – Ground Speed Calibration (with radar option) 3-11
3 4 2 – lmplement Width Setting 3-11
3 4 3 – Calibration level 3-11
3 4 4 – Turbo Boost Calibration (tbc) 3-11
3 4 5 – Transmission Calibration (trnc) 3-12
3 5 – RADAR 3 -12
3 6 – PEDALS 3 -13
3 7 – RIGHT HAND CONSOLE 3 -14
3 8 – LEFТ HAND CONSOLE 3 -15
3 9 – SEAT 3 -16
3 9 1 – Description (Fig 13) 3-16
3 10 – STEERING WHEEL 3 -17
3 11 – UPPER CONSOLE 3 -17
3 11 1 – Air conditioning operation 3-18
3 12 – SUN VISOR 3 -18
3 13 – ROOF НАТСН 3 -19
3 14 – OPENING ТНЕ HOOD 3 -19
ii
OPERA TOR INSTRUCTION ВООК
CHAPTER 4 – OPERA TION 4-1
4 1 – BREAK IN 4 -5
4 1 1 – The following precautions should Ье taken during the break in period 4-5
4 2 – STARTING 4 -5
4 2 1 – Starting the engine 4-5
4 2 2 – Cold Weather Starting 4-6
4 3 – STOPPING ТНЕ ENGINE 4 -6
4 4 – DRIVING ТНЕ TRACTOR 4 -6
4 4 1 – Foot throttle 4-6
4 4 2 – Choosing the right gear ratio 4-6
4 4 2 1 – Gear sequence 4-7
4 4 2 2 – Synchronised range change 4-7
4 5 – “DYNASHIFТ” TRANSMISSION 4 -7
4 5 1 – General 4-7
4 5 2 – Operation 4-7
4 5 3 – Power shuttle 4-8
4 5 3 1 – Use 4-8
4 5 4 – Automation of Dynashift ratio shifting 4-9
4 5 4 1 – General 4-9
4 5 4 2 – Utilisation 4-9
4 6 – POWERSHIFT TRANSMISSION 4 -10
4 6 1 – General information 4-1 О
4 6 2 – Selecting direction 4-1 О
4 6 3 – Selecting gears 4-1 О
4 6 4 – Starting gears 4-1 О
4 6 5 – Starting ground travel ( Using clutch pedal) 4-11
4 6 6 – Starting ground travel (Without clutch pedal) 4-12
4 6 7 – Direction change without declutching 4-12
4 6 8 – Ground speed matching 4-12
4 6 9 – Transmission clutches match changes in ground speed not engine speed 4-12
4 6 1 О – Allowing the tractor to coast 4-13
4 6 11 – Towing tractor 4-13
4 6 12 – Engine inoperative 4-13
4 6 13 – Engine operative 4-13
4 6 14 – Сгеерег gearbox 4-13
4 7 – BRAKES 4 -14
4 8 – DIFFERENTIAL LOCK 4 -14
4 9 – POWER FRONT AXLE 4 -15
4 9 1 – Automatic Mode 4-15
4 9 2 – Manual Mode 4-15
4 9 3 – Operational Characteristics 4-15
4 9 4 – Suspended front axle 4-16
4 9 4 1 – General 4-16
4 9 4 2 – Utilisation 4-16
iii
OPERA TOR INSTRUCTION ВООК
4 10 – POWER ТАКЕ OFF (РТО) 4 -16
4 10 1 – РТО – 540 and 1 ООО RP M with interchangeaЫe shaft 4-16
4 10 1 1 – РТО shaft change 4-16
4 11 – STEERING 4 -17
4 12 – HYDRAULIC LIFТ 4 -18
4 12 1 – Attaching ап implement from the driving seat 4-19
4 12 1 1 – Lowering 4-19
4 12 1 2 – Lifting 4-19
4 12 1 3 – Depth control 4-19
4 12 2 – Attaching ап implement using external controls 4-20
4 12 3 – Transport 4-21
4 12 3 1 – Activate transport control system 4-21
4 12 3 2 – Ouick soil engagement 4-21
4 12 4 – Field operation 4-22
4 12 4 1 – Leaving work and at the headland 4-22
4 13 – AUXILIARY HYDRAULICS 4 -2 3
4 13 1 – Closed center load sensing valves 4-23
4 13 2 – Coupling remote cylinder hoses 4-23
4 13 3 – Remote outlets 4-23
4 13 4 – Bosch SB23 electrohydraulic spool valves 4-24
4 13 4 1 – Description (Fig 32) 4-24
4 13 4 2 – Operation (Fig 33) 4-24
4 13 4 3 – Emergency manual control of the spool valves 4-24
4 13 4 4 – Memorisation of the joystick 4-25
4 14 – THREE -POINT LINКAGE 4 -26
4 14 1 – lmplement installation 4-26
4 14 2 – Lift rods 4-26
4 15 – DRAWBARS AND HITCHES 4 -26
4 15 1 – Swinging drawbar 4-26
4 16 – ELECTRONIC CONTROL SYSTEM FOR TRANSMISSION CONTROL 4 -27
4 16 1 – Differential lock control 4-27
4 16 2 – Power front axle (PFA) 4-27
4 16 3 – Power Take-Off Control, 18 speed Powershift 4-27
4 16 4 – lndependant Power Take-Off , Dynashift 4-27
4 16 5 – Hydraulic pressure (Low pressure) 4-27
4 16 6 – Dynashift transmission control unit 4-28
4 16 7 – Economy P T O 4-28
CHAPTER 5 – MAINTENANCE AND ADJUSTMENTS 5-1
5 1 – INITIAL 5 0 HOUR SERVICE INSPECTION 5 -7
iv
5 1 1 – Engine, Fuel and Cooling System 5-7
5 1 2 – Electrical System and lnstruments 5-7
5 1 3 – Front Axle and Steering 5-7
5 1 4 – Transmission and Hydraulics 5-7
5 1 5 – Clutches and Brakes 5-7
OPERA TOR INSTRUCTION ВООК
5 1 6 – General 5-7
5 2 – DEALER SERVICE OPERA TION 5 -8
5 3 – USER GUIDE 5 -10
5 3 1 – Engine , fuel and cooling system 5-1 О
5 3 2 – Electrical System and lnstruments 5-1 О
5 3 3 – Front Axle and Steering 5-1 О
5 3 4 – Transmission and Hydraulics 5-10
5 3 5 – General 5-1 О
5 4 – APPROVED LUBRICANTS 5 -11
5 5 – INSTRUCTIONS FOR PRESSURE WASHING 5 -11
5 6 – MAINTENANCE MANUAL 5 -12
5 7 – GREASING 5 -12
5 7 1 – Grease the following 5-12
5 8 – ENGINE 5 -14
5 8 1 – 6 cylinder engine 5-14
5 8 2 – Check the engine oil level every ten hours ог daily 5-14
5 8 3 – Change the engine oil every 300 hours 5-15
5 8 4 – Change the engine oil filter every 300 hours (7 Fig 7) 5-15
5 9 – FUEL SYSTEM 5 -15
5 9 1 – Fuel filters (3, Fig 12) 5-15
5 9 2 – Bleeding the fuel system 5-16
5 9 3 – Fuel sediment bowl (4 , Fig 13) 5-16
5 9 4 – Fuel tank 5-16
5 9 5 – Fuel injection pump, governor and injectors 5-16
5 10 – AIR CLEANER 5 -17
5 10 1 – Main and secondary element 5-17
5 11 – COOLING SYSTEM 5 -18
5 11 1 – Expansion tank 5-18
5 11 2 – Draining the cooling system 5-18
5 11 3 – Check the fan belt for condition 5-19
5 11 4 – Check the fan belt tension every 300 hours 5-19
5 11 5 – Belt replacement 5-19
5 12 – STEERING, TRANSMISSION AND HYDRAULIC SYSTEM 5 -2 0
5 12 1 – Change the transmission oil every 1200 hours 5-20
5 12 2 – Clean ог change the 250 microns suction strainer located inside the center housing (every 1200
hours): 5-20
5 12 3 – Change the 15 micron transmission oil filter 5-21
5 12 4 – Rear axle final reduction units (sealed compartment) 5-21
5 12 5 – High pressure hydraulic filter 5-21
5 12 6 – Change the 150 micron suction strainer (Fig 23) 5-22
5 12 7 – Transmission oil cooler 5-22
V
OPERA TOR INSTRUCTION ВООК
5 13 – AIR CONDITIONING SYSTEM 5 -22
5 13 1 – Condenser 5-22
5 13 2 – Checking operation of air conditioning system 5-22
5 13 3 – СаЬ air filter 5-23
5 13 4 – Compressor belt tension adjustment 5-23
5 14 – FRONT AXLE – 4 WHEEL DRIVE 5 -24
5 14 1 – Final reduction units 5-24
5 14 2 – Front axle 5-24
5 15 – SAFEТY САВ OR FRAME 5 -2 5
5 16 – CLUTCH AND BRAKES 5 -2 5
5 16 1 – Adjustments 5-25
5 17 – DUAL REAR WHEELS 5 -2 5
5 17 1 – Dual rear wheels 5-25
5 17 2 – Operation 5-25
5 17 3 – Wheel bolts 5-25
5 17 4 – Tire pressure 5-26
5 17 5 – Tire pressures 5-26
5 17 6 – Tires pressures and load tаЫе 5-27
5 18 – WHEELS 5 -28
5 19 – TRACK ADJUSTMENTS 5 -28
5 19 1 – Front Track 5-28
5 19 2 – Pressed steel wheels (front) 5-29
5 20 – REAR TRACK ADJUSTMENT 5 -3 0
5 20 1 – Settings obtained 5-30
5 20 2 – Changing the position of the wheel оп the shaft 5-31
5 20 3 – Changing the position of the wheel оп the shaft 5-32
5 21 – ELECTRICAL EQUIPMENT 5 -3 3
5 21 1 – Battery 5-33
5 21 2 – Battery installation 5-34
5 21 3 – Battery removal 5-34
5 21 4 – Alternator 5-34
5 21 5 – Trailer socket (NA version) 5-35
5 21 6 – Headlights adjustment 5-35
5 22 – HEADLIGHTS 5 -3 5
5 22 1 – Headlight Adjustment Кеу 5-35
5 22 1 1 – Headlight Adjustment Procedure 5-35
5 2 3 – FUSE REPLACEMENT 5 -3 6
5 24 – FUSE REPLACEMENT 5 -3 7
5 2 5 – DIESEL FUEL SPECIFICATIONS 5 -3 8
5 26 – FUEL HANDLING AND STORAGE 5 -3 8
5 26 1 – Cleanliness 5-38
OPERATOR INSTRUCTION ВООК
5 26 2 – Advice оп the use of fuel in cold weather 5-38
5 27 – STORING ТНЕ TRACTOR 5 – 3 8
5 28 – DEALER POST -DELIVERY AND OWNER PRE -SEASON СНЕСК LIST 5 -3 9
5 28 1 – Lubrication 5-39
5 28 2 – Cooling system 5-39
5 28 3 – Electrical system 5-39
5 28 4 – Air intake 5-39
5 28 5 – General 5-39
5 28 6 – Engine 5-40
5 28 7 – Operation 5-40
5 28 8 – Owner instruction 5-40
5 29 – SERVICE RECORDS 5 -4 1
5 3 0 – SERVICE TIPS 5 -4 2
5 30 1 – Diagnosing Engine Difficulty 5-42
CHAPTER 6 – SPECIFICATIONS 6-1
6 1 – ENGINE 6 -5
6 1 1 – Fuel System And Air Cleaner 6-5
6 1 2 – Road speeds at 2200 rev/min “Powershift” transmission AG 150 – Heavy duty sealed compartment
6-6
6 1 3 – Road speeds at 2200 rev/min “Powershift” transmission AG 150 – Heavy duty sealed compartment
– With creeper 1 /4 6-6
6 1 4 – Road speeds at 2200 rev/min – Heavy duty sealed compartment – 650/85 R38 tires 6-7
6 1 5 – Road speeds at 2200 rev/min – Heavy duty sealed compartment – 650/85 R38 tires – With creeper
1/4 6-7
6 1 6 – Road speed forward at 2200 Engine RPM “Dynashift” and сгеерег gearbox 6-8
6 1 7 – Road speed reverse at 2200 Engine RP M “Dynashift” 6-9
6 1 8 – Road speed reverse at 2200 Engine RP M “Dynashift” and сгеерег gearbox 6-1 О
6 2 – ELECTRICAL SYSTEM 6 -11
6 3 – COOLING 6 -11
6 4 – TRANSMISSION 6 -11
6 5 – FINAL REDUCTION UNITS 6 -12
6 6 – POWER TAKE -OFF 6 -12
6 7 – FOUR -WHEEL DRIVE FRONT AXLE 6 -12
6 8 – HYDRAULICS 6 -12
6 8 1 – Closed center hydraulic system with flow and pressure control 6-12
6 9 – HYDRAULIC LIFT 6 -13
OPERA TOR INSTRUCTION ВООК
6 10 – BRAKES 6 -13
6 11 – DIFFERENTIAL LOCK – REAR AXLE 6 -13
6 12 – STEERING 6 -13
6 13 – TIRES 6 -13
6 14 – WHEELS 6 -14
6 15 – CAPACITIES 6 -14
6 16 – TIGHTENING TORQUE 6 -14
6 16 1 – Wheel to rear axle 6-14
6 16 2 – Wheel to front axle 6-14
6 17 – MISCELLANEOUS 6 -14
6 18 – DIMENSIONS AND WEIGHTS 6 -15
CHAPTER 7 – ACCESSORIES AND OPTIONS 7-1
7 1 – AVAILABLE ACCESSORIES 7 -5
7 2 – TRACTOR PERFORMANCE MONITOR “DATATRONIC” 7 -6
7 2 1 – lntroduction 7-6
7 2 2 – Description 7-6
7 2 3 – Symbols 7-7
7 2 4 – U se 7-8
7 2 5 – U se of the memory (Fig 5 and Fig 6) 7-9
7 2 6 – U se when working 7-10
7 2 7 – Wheel slip control (Fig 9) 7-12
7 2 8 – Comparative mode (Fig 10) 7-13
7 2 9 – Auxiliary functions 7-14
7 2 10 – Screen contrast (Fig 13) 7-14
7 2 11 – Printing of the memory content (Fig 14 and Fig 15) 7-15
7 3 – REAR DUAL CONTROL 7 -16
7 3 1 – General 7-16
7 3 2 – Description of the adjustment screen 7-16
7 3 3 – Settings 7-17
7 3 4 – U se 7-19
7 3 5 – Working operation 7-20
7 4 – GLOSSARY 7 -20
7 5 – FRONT DUAL CONTROL 7 -21
7 5 1 – General 7-21
7 5 2 – Description of the adjustment screen 7-21
7 5 3 – Settings 7-21
7 5 4 – U se (Fig 25) 7-22
OPERATOR INSTRUCTION ВООК
7 6 – TRAILED IMPLEMENT CONTROL (Т 1 С) 7 -2 3
7 6 1 – General 7-23
7 6 2 – Description of the adjustment screen 7-23
7 6 3 – Settings (Fig 24) 7-23
7 6 4 – U se (Fig 27) 7-24
CHAPTER 8 – TROUBLESHOOTING 8-1
8 1 – те ERROR CODES 8 -5
8 2 – DCC ERROR CODES 8 -6
8 3 – LIMP НОМЕ OPERATION 8 -7
CHAPTER 9 – ELECTRICA L EQUIPMENT 9-1
9 1 – LIGHTING INSTALLATION 9 -5
9 2 – ENGINE, САВ EQUIPMENT AND ACCESSORIES 9 -6

CHALLENGER MT565 SERIES AGRICULTURAL TRACTORS OPERATOR INSTRUCTION MANUAL 3378355M1:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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