Challenger MT600D Series Tractor MT645D MT655D MT665D MT675D MT685D Operator Instruction Manual 4346802M1

Description

Challenger MT600D Series Tractor MT645D MT655D MT665D MT675D MT685D Operator Instruction Manual 4346802M1 – PDF DOWNLOAD

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FILE DETAILS:

Challenger MT600D Series Tractor MT645D MT655D MT665D MT675D MT685D Operator Instruction Manual 4346802M1 – PDF DOWNLOAD

Size : 55.8 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Instruction Book
Model: Challenger EU MT645D MT655D MT665D MT675D MT685D Tractor
Date: 2011
Number of Pages: 330 Pages
Part Number: 4346802M1

DESCRIPTION:

Challenger MT600D Series Tractor MT645D MT655D MT665D MT675D MT685D Operator Instruction Manual 4346802M1 – PDF DOWNLOAD

Foreword :

We would like to welcome you to the ever-growing number of people who own а Challenger tractor; people who appreciate quality. We аге proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator Instruction Book contains the specifications for your new tractor.

• Please ensure that all operators read the instructions and follow them carefully. The pages that follow contain vital information оп your tractor; please read them carefully.
• Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to Ье completely satisfied.
• Please leave this Operator Instruction Book in the tractor if resold. The subsequent owner will need the information it contains. ALL information and specifications in this Book аге up to date at the time of publication.
• However, our ongoing policy to improve our products obliges us to reserve the right to make alterations at any time without notice. Please note that this Book relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted оп your tractor

TABLE OF CONTENTS:

Challenger MT600D Series Tractor MT645D MT655D MT665D MT675D MT685D Operator Instruction Manual 4346802M1 – PDF DOWNLOAD

1 Tractor identification 11
1 1 Locating serial numbers 13
1 1 1 Locating serial numbers 13
1 2 Your tractor identification details 14
1 2 1 Your tractor identification details 14
2 Safety instructions and safety points – Warranty 15
2 1 lntroduction 17
2 1 1 lntroduction – Safety instructions 17
2 2 Safety – Symbols and terms 19
2 2 1 Safety – Symbols and terms 19
2 3 Safety signs and instructions 20
2 3 1 Checking and replacing the safety signs and instructions 20
2 3 2 Presentation and location of the safety signs and instructions 21
2 4 General safety instructions 26
2 4 1 Awareness of the safety instructions and symbols 26
2 4 2 Operator familiarity in the use of the tractor 26
2 4 3 Filling the fuel tank 27
2 4 4 Getting into and out of the саЬ 28
2 4 5 Mandatory procedure before dismounting the tractor 28
2 5 Special safety instructions for preparing the tractor for use 29
2 5 1 Protective clothing 29
2 5 2 Activated carbon filter information 29
2 5 3 Safety devices and items 31
2 5 4 Checking the tractor 32
2 6 Specific safety instructions for starting the tractor 34
2 6 1 Protection of persons other than the operator 34
2 6 2 Start up safely 34
2 6 3 Checks to Ье carried out after start-up 35
2 7 Specific safety instructions for using the tractor 36
2 7 1 General instructions 36
2 7 2 Protection of persons other than the operator 37
2 7 3 Overturning 37
2 7 4 Tractor towing 40
2 7 5 Road use 40
2 7 6 Power take-off 41
2 7 7 lmplements 42
2 7 8 Front-end loader 44
2 8 Specific safety instructions for servicing the tractor 45
2 8 1 Pollution warning to observe when servicing the tractor 45
2 8 2 General instructions 45
2 8 3 Special instructions for cleaning the tractor 46
2 9 Protective structures 47
2 9 1 Protective structures: use and accreditation 47
2 9 2 СаЬ or ROPS (depending оп model) 47
2 9 3 Seat belt 47
2 9 4 lnstructor seat 48
2 1 О Warranty 49
2 10 1 General 49
Pre-delivery inspection and commissioning at the user’s premises 49
Warranty procedure 49
Procedure to follow if changing region 49
Servicing during and after the warranty period 50
California emission control warranty statement 50
United States and Canada emission control warranty statement 53
3 Operation 57
3 1 СаЬ 59
3 1 1 Steering console 59
3 1 2 lnstrument panel 60
3 1 3 Control unit 65
3 1 4 Start switch 65
3 1 5 Pedals 66
3 1 6 Steering Wheel 67
3 1 7 Seat 67
3 1 8 Right-hand console 71
3 1 9 Multifunction armrest 72
3 1 1 О Work lights module 73
3 1 11 Left-hand console 74
3 1 12 Upper console 75
3 1 13 Air conditioning 76
3 1 14 Accessories sockets 81
3 1 15 Sun visor 83
3 1 16 Suspended саЬ 83
3 2 ТМС Dash Center control screens оп the instrument panel 85
3 2 1 Using the instrument panel control screen 85
3 2 2 ТМС Dash Center screens 85
3 3 Body 90
3 3 1 Opening the hood 90
3 3 2 Adjusting the external rear-view mirrors 91
3 3 3 Adjusting the left-hand step 93
3 4 Engine 95
3 4 1 Running-in 95
3 4 2 Filling with fuel 95
3 4 3 Start-up 97
3 4 4 Start-up sheet 98
3 4 5 Cold weather starting 99
3 4 6 lnformation оп the different modes of the Е3 engine with DEF technology 99
3 4 7 Stopping the engine 101
3 4 8 Engine speed 102
3 4 9 Forward speed calibration 103
3 5 Transmission 105
3 5 1 General 105
3 5 2 Coupler clutch function 105
3 5 3 Range shifting 105
3 5 4 Power Shuttle 107
3 5 5 Setting start-up speeds 109
3 5 6 Setting speeds 11 О
3 5 7 Engine underspeed supervisor 111
3 5 8 lever mode 113
3 5 9 pedal mode 114
3 5 1 О self-propelled mode 116
3 5 11 Power Management mode 117
3 5 12 Dyna-Step mode (optional) 119
3 5 13 Tractor towing 121
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3 6 Brakes 126
3 6 1 Brake pedals 126
3 6 2 Hydraulic trailer brake 126
3 6 3 Pneumatic trailer brake 127
3 6 4 Electromechanically controlled brake оп the steering column(ParkLock) 128
3 7 Steering 1 31
3 7 1 Steering 131
3 8 Front axle 133
3 8 1 Four-wheel drive front axle 133
3 8 2 Suspended front axle 134
3 8 3 PermissiЫe load оп the front axle 135
3 8 4 Using а scraper 138
3 9 Differential lock 139
3 9 1 Differential lock 139
3 1 О Power take-off 140
3 10 1 Front power take-off 140
3 10 2 Rear power take-off (PTO) 141
3 10 3 lnterchangeaЫe 1 ООО rpm РТО (flanged shaft) 142
3 10 4 Economy РТО 145
3 10 5 РТО external controls 145
3 10 6 Power take-off electronic controls 146
3 11 Linkage 147
3 11 1 Electronic controls for front and rear linkage 147
3 11 2 Rear linkage operation 148
3 11 3 Rear linkage controls оп the fenders 151
3 11 4 Front linkage 151
3 12 Linkage 155
3 12 1 Three-point linkage 155
3 12 2 Three-point linkage Тор link 155
3 12 3 Three-point linkage Lower links 155
3 12 4 Three-point linkage lift rods 156
3 12 5 Three-point linkage stabllizers 156
3 12 6 Swinging drawbar 157
3 12 7 Three-point linkage Quick linkage hitch 162
3 13 Auxiliary hydraulics 164
3 13 1 General 164
3 13 2 Description and use of the couplers 164
3 13 3 Locking/unlocking the controls 170
3 13 4 Description and use of the саЬ controls 171
3 13 5 Description and use of the external controls 174
3 13 6 Setting flow rates and time delay 174
3 14 Front-end loader function 175
3 14 1 Layout of components 175
3 14 2 Using the front-end loader controls 176
3 14 3 Front-end loader 179
3 15 Wheels and tires 180
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3 15 1 Wheel studs 180
3 15 2 Adjusting the front wheel track width 180
3 15 3 Adjusting the 4WD front axle stops 181
3 15 4 Adjusting the rear wheel track width 182
3 15 5 Tires 184
3 15 6 Dual wheels 184
3 15 7 Adjusting the dual rear wheel track width 185
3 15 8 Tire pressures 198
3 15 9 Liquid ballasting 198
7
ТаЬ/е of contents
4 Maintenance 199
4 1 Service guide 201
4 1 1 Maintenance 201
4 1 2 Lubrication chart 203
4 2 СаЬ 205
4 2 1 Air-conditioning system: Condenser 205
4 2 2 Air-conditioning system: Checking the air conditioning system 205
4 2 3 Air-conditioning system: dryer 206
4 2 4 СаЬ air filters 206
4 2 5 СаЬ attachment 207
4 2 6 Windshield washer 207
4 3 Engine 208
4 3 1 Recommended products 208
4 3 2 Fuel 208
4 3 3 Biodiesel fuel 21 О
4 3 4 DEF additive: 211
4 3 5 6-cylinder Sisu engine 212
4 3 6 Engine oil level check 213
4 3 7 Draining the engine oil 214
4 3 8 Replacing the engine oil filter 214
4 3 9 Replacing the urea filter 214
4 3 1 О Fuel system: Fuel prefilter 216
4 3 11 Fuel system: Fuel filter 216
4 3 12 Fuel system: water separator prefilter 217
4 3 13 Fuel system: Ыeeding 218
4 3 14 Fuel system: Fuel injection pump, regulator and injectors 218
4 3 15 FUEL SYSTEM lnjection (Е3 engine with DEF technology) (optional) 219
4 3 16 Air filter 219
4 3 17 Cooling system 220
4 3 18 Checking the fan/alternator/air conditioning Poly-V belt 221
4 3 19 Replacing the fan/alternator/air conditioning belts 222
4 4 Transmission 225
4 4 1 Recommended products 225
4 4 2 Checking the transmission oil level 225
4 4 3 Draining the transmission oil 225
4 4 4 Checking the level of the rear final drive units 226
4 4 5 Draining the final drives 227
4 4 6 Filtering the transmission hydraulic system 227
4 4 7 Checking and cleaning the transmission oil cooler 228
4 4 8 Lubricating the rear РТО shaft 229
4 4 9 Clutch 230
4 5 Brakes 231
4 5 1 Recommended products 231
4 5 2 Bleeding the brake system 231
4 5 3 Compressed air system protection 231
4 6 Front power take-off 233
4 6 1 Recommended products 233
4 6 2 Draining oil 233
4 6 3 Lubricating the front РТО shaft 233
4 7 Front axle and steering 234
4 7 1 Recommended products 234
4 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 234
4 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 234
4 7 4 Four-wheel drive front axle: checking the oil level in the final drives 235
4 7 5 Four-wheel drive front axle: draining the oil in the final drives 235
4 7 6 Four-wheel drive front axle: lubrication 236
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4 8 Linkage 238
4 8 1 Recommended products 238
4 8 2 Check the linkage shaft oil level 238
4 9 Linkage 239
4 9 1 Recommended products 239
4 9 2 Three-point linkage LUBRICATION 239
4 9 3 Front linkage: LUBRICATION 239
4 9 4 Ball hitch: lubrication 242
4 1 О Auxiliary hydraulics 244
4 10 1 Recommended products 244
4 10 2 Checking the auxiliary hydraulic system oil level 244
4 10 3 Draining the auxiliary hydraulic system 245
4 10 4 Filtering the auxiliary hydraulic system 246
4 10 5 Checking and cleaning the auxiliary hydraulic system oil cooler 247
4 11 Electrical equipment 249
4 11 1 Batteries 249
4 11 2 Alternator 249
4 11 3 Power socket (ASAE) 249
4 11 4 Adjusting the headlights 251
4 11 5 Fuse Ьох description 251
4 11 6 Battery isolator 259
4 12 Pressure washing 261
4 12 1 Pressure washing 261
4 1 З Storing your tractor 262
4 13 1 Storing your tractor 262
4 13 2 Storing DEF additive 262
4 14 Faults and solutions 263
4 14 1 General tаЫе of faults 263
4 14 2 lndicator light panel 265
4 14 3 lndication of faults 270
4 14 4 lnstrument panel error codes 272
4 14 5 Error codes for Е3 engine with AdBlue/DEF technology 274
4 14 6 Transmission error codes 275
4 14 7 Four-wheel drive front axle error codes 277
4 14 8 РТО error codes 277
4 14 9 Multifunction armrest error codes 278
4 14 10 Hydraulic valve error codes 278
4 14 11 Headlights module error codes 280
4 14 12 Suspended саЬ error codes 280
4 14 13 Linkage error codes 281
5 Technical specifications 283
5 1 General specifications 285
5 1 1 Model MT645D 285
5 1 2 Model MT655D 286
5 1 3 Model MT665D 286
5 1 4 Model MT675D 287
5 1 5 Model MT685D 288
5 2 СаЬ 290
5 2 1 Noise levels (dBA) at operator’s ears 290
5 3 Engine 291
5 3 1 Engine specifications 291
5 3 2 Fuel system and air filter 291
5 3 3 COOLING 292
5 3 4 Tightening torques 292
5 4 Transmission 293
5 4 1 Forward speed for all models with transmission in TechStar CVT mode 293
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5 4 2 Gearbox 293
5 4 3 Final drives 294
5 4 4 Rear differential lock 294
5 5 Brakes 295
5 5 1 Brake system technical specifications 295
5 6 Front axle and steering 296
5 6 1 Four-wheel drive front axle 296
5 6 2 Steering 296
5 7 Power take-off 298
5 7 1 Specifications 298
5 7 2 Tightening torques 298
5 8 Linkage 299
5 8 1 Rear linkage 299
5 9 Auxiliary hydraulics 300
5 9 1 Load Sensing system 180 1/min (47 6 gal/min (US)): 300
5 1 О Electrical equipment 301
5 10 1 Electrical equipment technical specifications 301
5 11 Wheels and tires 302
5 11 1 Rim 302
5 11 2 Tires 302
5 11 3 Tightening torques 302
5 12 Capacities and dimensions 303
5 12 1 Capacities 303
5 12 2 Dimensions and weights 304
5 12 3 Attachment points: AII models with 5 t (6 US ton) front linkage 306
5 12 4 Attachment points: all models without front linkage 308
6 Accessories 311
6 1 СаЬ 313
6 1 1 СаЬ accessories 313
6 2 Engine 314
6 2 1 Engine accessories 314
6 3 Front axle and steering 315
6 3 1 Front axle and steering accessories 315
6 4 Power take-off 316
6 4 1 Power take-off accessories 316
6 5 Linkage 317
6 5 1 Linkage accessories 317
6 6 Auxiliary hydraulics 318
6 6 1 Auxiliary hydraulics accessories 318
6 7 Wheels and tires 319
6 7 1 Wheels and tires accessories 319
7 Appendix 321
7 1 Conversion tаЫе 323
7 1 1 Conversion tаЫе 323
10 МТ600O – NA
4346802М1 –

CHALLENGER MT600D SERIES TRACTOR MT645D MT655D MT665D MT675D MT685D OPERATOR INSTRUCTION MANUAL 4346802M1:

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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