CLARK FORKLIFT PMA-452 C500 Y60100 Planned Maintenance and Adjustment Manual

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CLARK FORKLIFT PMA-452 C500 Y60100 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

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CLARK FORKLIFT PMA-452 C500 Y60100 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

• The Planned Maintenance Procedures located in the front of this book provide a basic step by step guide 􀁓ich should be fol lowed in servicing the vehicle. Adjustment Procedures, specifications and other data including lubrication guides, are found in the rear of this book and are listed under GROUP and Section Numbers. Refer to the Index or the Product Identification Card.
• About Planned Maintenance Planned Maintenance is a program in 􀁓ich Inspections, minor adjustments, lubrication, oil changes and replacement of filters are performed on a scheduled and systematic basis. A solid PM program should incorporate a method of record keeping 􀁓ich enables you to better determine PM schedules and enables you to track the maintenance costs per machine.
• An effective PM program should Incorporate two basic phases: 1. An inspection performed by the driver or maintenance man at the beginning of each shift. This is a quick visual check for obvious damage and leaks ••• a check of engine oil and water levels, 1 ights, Instruments and warning devices. 2. THE PLANNED MAINTENANCE ROUTINE IS BASED ON 50 TO 250 OPERATING HOURS ••• WITH THE INTERVAL B EING D ETERMINED BY O PERATING C ONO IT I OHS • Records will tel 1 you how often PM should be done.
• If an operation is clean and not punishing, a PM interval can be extended. If an operation Is extremely dirty and punishing, the PM Interval may have to be reduced. Thus the PM Interval can be tailored to answer the needs of your operation. If the PM is religiously followed, needs for repair, major adjustment and component replacement wl II be discovered automatlcal ty and such work wi I I be done only as needed, For instance, brake checks which are part of the PM wilt uncover the need for adjustments and/or repairs which may be required periodically.
• Who can say? The point is that this wi 11 be done only 􀁓en needed and that’s true for all Systems and components. Thus, in this program we are able to el imlnate 500, 1000 and 2000 hour inspections and the things normally covered in these Inspections wi II be done only 􀁓en the PM uncovers the need for repairs. The objectives of PM are: 1. To reduce costly unscheduled downtime.
• 2, Reduce maintenance costs, J. Increase vehicle productivity, 4. Above all, to increase personal safety of drivers and other personnel, Inspection Forms To Insure that the daily inspection and PH are properly performed, we reconmend the use of the inspection forms in GROUP 40, Such forms not only provide a guide for the Inspections and procedures, but serve as a record in tracking maintenance requirements for each vehicle.
• Moreover, they wi II assist you in determining when to schedule a vehicle for major repairs which can be done without the disruptive effect of unscheduled downtime, Inspection Forms may be purchased from your local CLARK Dealer.

Table Of Contents:

CLARK FORKLIFT PMA-452 C500 Y60100 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

Alternator Maintenance
Axle End L ubrication .
Brake Bleeding . . . .
Brake Pedal Adjustment . .
Carriage Roller Adjustment
Cooling System Maintenance
Counterweight Removal . .
Driver Restraint System Checks
Engine Trouble Shooting
I N D E X
Engine Tune Up . . . . . . . .
Fuel Pump Tests . . . . . . . . . .
Hydratork Transmission Drain & Refill . .
Hydratork Transmission Fluid Aeration Check
Hydratork Transmission Oil Cooler
Hydratork Transmission Pressure Checks .
Hydraulic Sump Tank Drain
Hydraulic System Pressure Check
Lift Chain Adjustment . .
Lift Chain Maintenance . . . .
Lubrication . . . . . . . . .
Lubrication Key . . . . . . .
Name Plates/Machine Stampings
Neutral Start Switch . .
Parking Brake Adjustment
Safety/Inspection Fonns
Service Brake Adjustment
Specifications . . . . • .
Starter Maintenance
Steering Adjustments • .
Steering Pressure Check
Steer Wheel Bearings . .
Tilt Cylinder Adjustments
Upright Roller Adjustment • . . . 􀁺
Upright & Tilt Cylinder Drift Tests
Wheels & Tires . .
Wiring Color Code

Please Note:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
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