Condra 70/10t x 11.3m Span DG EOT Crane Service Manual & 24K Hoist Parts Catalogue PDF

Description

Condra 70/10t x 11.3m Span DG EOT Crane Service Manual and 24K Hoist Spare Parts Catalogue

This Condra 70/10t x 11.3m Span DG EOT Crane service manual brings together four working documents that a maintenance team actually needs on the shop floor: the certified as-built crane drawings, the full operating instructions for hoist, cross travel and long travel motions, the maintenance instructions and service register, and the complete 24K Hoist spare parts catalogue. The crane is identified on the as-built sheet by work order 58.38.4 and client order 52-62-30, span 11.3 m, DG E.O.T. design with a 70 t main hoist and 10 t auxiliary hoist.

File Details

• Manual type: Certified As-Built drawings, operating instructions, maintenance instructions and service register, and spare parts catalogue
• Brand: Condra (Pty) Ltd
• Equipment: 70/10t x 11.3m Span DG E.O.T. Crane
• Work order: 58.38.4
• Client order number: 52-62-30
• Language: English
• File format: PDF
• Revision markings visible in the document: REV01 dated 11.06.2019 and REVB dated 08.02.2019
• Page count: 142

Chapters Covered

• Drawings – certified as-built crane general arrangement and wheel base details
• Operating Instructions – hoist motion, cross travel motion, long travel, brake and limit switch testing, overload protection, end-of-shift procedure, do-nots list
• Maintenance Instructions & Service Register – placing the hoist in service, mains connection, earthing, phase connections, limit switch final setting, start-up checks and lubrication, clearance and load tests
• General Description – hoist brake assembly, hoist motor, hoist gears, hoist rope, drum and rope guide, bottom block, rope pulleys, limit switch and guide tube, cross-travel and long-travel drive units and brakes, hoist assembly
• Maintenance Instructions – service intervals for class 1m and class 3m duty, safety warnings, safety precautions, hoist brake adjustment and lining renewal, brake rectifier fuses, hoist brake coil and stator replacement, drum, cover and rope guide assembly, wire rope removal and refitting, limit switch adjustment, travel brake adjustment
• Weekly, monthly, three-monthly and annual maintenance checklists
• After Sales Service Division, service inspection, repairs and load tests
• Lubrication Intervals and Lubrication Specifications – hoist unit and drive gearbox oils, open gears, wheels, rope guide greases with Petromark, BP, Shell, Mobil and Total cross-reference
• Spare Parts Catalogue (24K Hoist) – crab frame assembly, rope drum, hoist gearbox, hoist motor HKD225, hoist brake 36HB, cross travel drive, cross travel gearbox, cross travel motor TKD112, cross travel brake, cradle assembly, bottom block 4 fall, anchor cradles, fixed and swivel crawl assemblies, crab assemblies 8 to 32 ton, cross travel gearboxes 18/8, 19/6, 20/10 and 20/16, travel brake 1KPM, travel motor D80 and D90, bottom block assemblies single, two and four fall

For a technician, this Condra 70/10t x 11.3m Span DG EOT Crane service manual covers the whole duty cycle of the machine rather than just one subsystem. The operating section walks through how a driver should lift a load, when to test the brakes and limit switches, and how the hoist, crab and bridge motions should behave to avoid load swing. The maintenance section then converts that into a scheduled programme – what to grease at the rope guide and drum, how to set the brake lining gap on the 36HB hoist brake (0.6 mm single disc, 0.8 mm double disc, 1.6 mm maximum before progressive slipping begins), how to renew the linings, how to replace the stator, and how to run the weekly, monthly, three-monthly and annual checks on limit switches, contactors, cubicle wiring, gearbox oil and structural steelwork. The lubrication intervals are tied to duty class – class 1m, 2m and 3m – so the same crane can be serviced according to how hard it is actually worked.

The spare parts section is what turns this Condra DG EOT crane manual into a working tool for the stores and the fitter. Every major assembly on the 24K Hoist is broken down with an item number, quantity, description and part number, including the hoist drum assembly, the 24K hoist gearbox with its ratio table (326.41, 65.01, 136.71, 92.92, 30 and 280.58), the HKD225 hoist motor with 4/12 pole 33/11 kW ratings in both 400 V and 525 V, the 36HB hoist brake, the TKD112 cross travel motor, the 1KPM travel brake, and the bottom block assemblies in single, two and four fall configurations. The crab and crawl assemblies are listed for 8, 10, 12, 14, 16, 18, 20, 25 and 32 ton classes, and the gearbox sections cover the 18/8, 19/6, 20/10 and 20/16 ratios used across the drive range. That means a bearing number, a key size, a circlip dimension or an oil seal specification can be read straight off the page rather than reverse-engineered from the machine.

Why This Crane Manual Matters

A 70/10 tonne double girder EOT crane is a critical lifting asset. Getting the brake gap wrong, using the wrong grease on the rope guide, running a hookblock into a limit switch as a normal stopping method, or dragging a sling along the floor are all habits that quietly shorten the life of the machine and put people underneath it at risk. The operating instructions in this Condra 70/10t EOT crane manual spell out exactly which of those practices are prohibited and why, and the maintenance instructions give the torque, clearance and inspection values that the crane was built to. The lubrication specification table is cross-referenced across Petromark, BP, Shell, Mobil and Total so a site can match whatever brand is already on the shelf without guessing.

What You Can Do With It

• Set and re-set the 36HB hoist brake and 1KPM travel brake to the correct lining gap
• Renew hoist brake linings, brake coils and motor stators following the step-by-step procedure
• Remove and refit the hoist wire rope with the correct reeling method and drum clamp torque
• Adjust the hoist limit switch striker collars and top/bottom limit positions
• Run the weekly, monthly, three-monthly and annual maintenance inspections against a defined checklist
• Identify and order spare parts directly from the 24K Hoist catalogue
• Reference gearbox ratios and motor ratings for HKD225 and TKD112 units
• Match lubricants to the correct duty class interval

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Instant PDF Delivery

The Condra 70/10t x 11.3m Span DG EOT Crane service manual and 24K Hoist spare parts catalogue is delivered as a downloadable PDF immediately after payment. There is no shipping, no waiting for a physical book, and no restriction on where it can be opened – workshop PC, tablet, phone or a printed copy on the bench. Print the pages you need for the job and keep the rest on file. Having the operating instructions, the maintenance schedules and the parts breakdown in one document means the driver, the fitter and the stores person are all working from the same source.