Cub Cadet Z force Series Full Service Repair Manual
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LANGUAGE:ENGLISH
PAGES:168
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
Cub Cadet Z force Series Full Service Repair Manual
Professional Shop Manual intent
This Manual is intended to provide service dealers with an introduction to the mechanical aspects of the Z-Force-S riding mower.
• Detailed service information about the engine will be provided by the engine manufacturer, in most cases.
Fasteners
• Most of the fasteners used on these mowers are sized in fractional inches. The engine and transmissions are metric. For this reason, wrench sizes are frequently identified in the text, and measurements are given in U.S. and metric scales.
• If a fastener has a locking feature that has worn, replace the fastener or apply a small amount of releasable thread locking compound such as Loctite® 242 (blue).
• Some fasteners like cotter pins are single-use items that are not to be reused. Other fasteners such as lock washers, retaining rings, and internal cotter pins (hairpin clips) may be reused if they do not show signs of wear or damage. This manual leaves that decision to the judgement of the technician.
TABLE OF CONTENTS:
Cub Cadet Z force Series Full Service Repair Manual
Chapter 1: Introduction 1
Professional Shop Manual intent1
Fasteners1
Assembly2
Description of the Z-Force-S 2
Model and Serial Numbers 3
Chapter 2: Engine Related Parts 5
Muffler5
Fuel tank removal/replacement 6
Chapter 3: Brakes 7
Brake system description7
Brake adjustment8
Brake puck/rotor replacement9
Brake shaft assembly 12
Parking brake lever 14
Chapter 4: Body 17
Floor pan17
Left control console 19
Right control console 23
Seat26
Seat box assembly 27
Chapter 5: Drive 29
Drive belt29
Drive belt adjustment 32
EZT transmission removal/replacement33
ZT 2800 transmission removal/replacement35
Drive pedal biasing adjustment 38
Hydro neutral control adjustment 39
Chapter 6: Steering43
Introduction 43
Wheel alignment and drive control link adjustments43
Steering gear box removal 47
Steering gearbox installation 50
Rebuilding the steering gear box 54
Front wheels67
Front yokes 69
Removal of the steering gears 71
Tie rods 76
Steering shaft, bushings and dampener removal 79
Table of Contents
II
Chapter 7: Electrical System 87
Introduction 87
RMC Module87
Key switch 88
RMC Module90
To identify a faulty RMC module91
PTO Switch 93
Parking Brake Switch 93
Reverse Safety Switch 94
Seat Safety Switch 94
Starter solenoid 95
PTO Relay 95
Lighting circuit 96
Start Circuit 96
Run Circuit 99
Run Circuit / Reverse Caution mode 100
Engine shut-down circuits 101
Charging circuit102
PTO Circuit107
Reverse Mower Control (RMC) circuit operation 109
Electrical diagnosis111
Electronics111
Electrical environment: AC Vs DC112
Ohm’s Law113
Kirchhoff’s current law113
Kirchhoff’s voltage law114
How the system is wired together 114
Types of circuits 115
Series 115
Parallel115
Series/parallel 116
Shorts 116
Opens 116
Increased resistance 116
The Tools 117
Digital Multi-meter 118
Wiring diagram or schematic 119
Fused jumper wires 119
Test lights 119
Self-powered continuity lights 119
Ammeters and specialized charging system testers 120
Batteries 121
Charging the battery 121
Checking battery condition122
Battery Testers123
Adjustable load testers123
III
Fixed load testers 124
Conductance testers 124
Battery discharge test 125
Storage of batteries 125
Electrical Troubleshooting126
Voltage Drop Test 128
Testing switches 131
Diodes 132
Relay 134
Schematic 135
Chapter 8: Decks And Lift Shaft 137
Cutting decks 137
Cleaning the deck 138
To clean the deck while it is removed 138
Blades 139
PTO belt 141
Deck Belt 142
Belt tension143
Spindle pulleys and spindle shafts144
Spindle removal/installation 145
Spindle overhaul 146
Leveling the deck 148
Side to Side Leveling 148
Front To Rear (pitch) Leveling149
Deck Gauge Wheel Adjustment 150
Front and rear deck lift shaft assembly151
Deck lift pedal lever 153
Chapter 9: Maintenance Intervals 155
Lubrication155
Engine maintenance 155
The spark plugs156
Air filter157
Oil change 158
Oil filter159
Fuel system 160
Servicing the fuel system 160
Fuel filter 160
Clean the engine 161
Transmissions 161
IV
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