Cushman Hauler 800 Service & Parts Manual 666414-F 2019 – PDF Download

Description

Cushman Hauler 800 Service & Parts Manual 666414-F

This Cushman Hauler 800 Service & Parts Manual (document 666414-F, 2019) is the illustrated parts breakdown guide for the gasoline-powered Hauler 800 utility vehicle, starting with model year 2018. It provides exploded-view illustrations and itemized part numbers for every major assembly on the machine, from the accelerator pedal box down to the rear axle and differential. Whether you are ordering a replacement component, identifying a worn part, or reassembling a system after repair, this manual gives you the exact part numbers and diagrams you need.

File Details

• Manual Type: Service & Parts Manual
• Brand: Cushman
• Model: Hauler 800 (Gasoline Powered)
• Document Number: 666414-F
• Publication Year: 2019
• Starting Model Year: 2018
• Language: English
• Page Count: 204
• File Format: PDF

Chapters Covered

The Cushman Hauler 800 parts manual is organized into sections that mirror the vehicle’s systems, making it fast to locate the exact illustration and part number you need. Each section includes exploded views with item numbers cross-referenced to detailed parts tables showing part numbers, descriptions, and quantities.

• General Information
• Accelerator
• Air Filter
• Body
• Brakes
• Carburetor and Choke
• Clutch
• Direction Selector
• Electrical
• Engine and Muffler
• Engine Mounting
• Front Suspension
• Fuel System
• Rear Axle
• Rear Suspension
• Seating
• Starter Generator
• Truck Bed
• Weather Protection
• Wheels and Tires
• Decals and Labels
• Cab

Within these sections, the manual breaks down assemblies into their individual components. The Brakes chapter, for example, separates the compensator assembly for both 2-wheel and 4-wheel drum brake configurations, and provides brake pedal assembly variations with and without lights. The Electrical section covers the main harness, voltage regulator, solenoid, fuse block, headlights, turn signals, and gauge plate options including USB and 12V outlets. The Rear Axle chapter details the 11.47:1 axle with exploded views of the differential case, governor gear assembly, axle shafts, and case components. Engine mounting, front mount bracket assembly, and the 13HP gas engine with its associated muffler and exhaust components are all documented with part numbers.

What This Manual Covers in Detail

The Cushman Hauler 800 Service & Parts Manual goes well beyond a simple part number list. It provides the complete illustrated breakdown for the accelerator pedal box assembly, including the micro switch, pedal box harness, accelerator cable, compression spring, and all associated hardware. The body section details the cowl, front fascia, instrument panel, glove box door assembly, rocker panels, floor panels, side panels, and rear fenders with separate part numbers for driver and passenger sides.

For brake systems, the manual distinguishes between 2-wheel and 4-wheel drum brake setups, and provides the compensator assembly, brake cables of various lengths, brake shoes, springs, adjusters, drums, and hub assemblies. The steering and front suspension section covers the steering box assembly, tie rod assembly, spindle and hub assemblies for both driver and passenger sides, leaf springs, shock absorbers, and king pin components. The rear suspension chapter documents the heavy-duty leaf spring, shackle plates, U-bolts, axle brackets, and shock absorber mounting hardware.

The fuel system chapter is equally thorough, covering the fuel tank assembly with and without sender unit, fuel pickup, rollover valve, fuel pump, fuel line assembly, carbon canister assembly, and all associated hoses and clamps. The truck bed section includes the plastic bed assembly, tailgate components, tailgate cables, latches, and both manual and electric dump assembly options with their respective hardware.

Who This Manual Is For

This Cushman Hauler 800 parts manual is essential for anyone maintaining, repairing, or restoring a Hauler 800 gasoline vehicle. Fleet mechanics, service technicians, and owner-operators will find the exploded views and part number tables indispensable for ordering the correct replacement components. Because the manual includes the color code list for body components, you can order painted body parts in the correct factory color by replacing the two-digit color code suffix on the part number.

The manual also includes a detailed section on how to use the service parts manual, explaining how to find parts when you know the part number and when you do not, and how to read the parts lists where asterisks indicate components not available as individual parts. This guidance ensures you order the correct assembly level when a sub-component is not sold separately.

Why You Need the Correct Part Numbers

Utility vehicles like the Cushman Hauler 800 are built with many assemblies that look similar but differ by model year, configuration, or optional equipment. Ordering the wrong part wastes time and money. This manual eliminates guesswork by showing the exact illustration for each system and listing the specific part number for every item. The serial number and model number should be supplied when ordering components, and this manual provides the reference you need to identify those numbers accurately.

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Instant PDF Delivery

The Cushman Hauler 800 Service & Parts Manual 666414-F is delivered as an instant PDF download after purchase. There is no shipping, no waiting, and no physical book to carry. You can view it on any device — laptop, tablet, or smartphone — and print only the pages you need for the job at hand. Whether you are in the shop, in the field, or at the parts counter, the manual is always accessible.

Get Your Cushman Hauler 800 Parts Manual Today

Stop guessing at part numbers and start working with the confidence that comes from having the manufacturer’s illustrated parts breakdown at your fingertips. This Cushman Hauler 800 Service & Parts Manual covers every major system on the gasoline-powered Hauler 800 from 2018 onward, giving you the diagrams and part numbers to keep your vehicle running reliably. Download it now and have the complete parts reference ready whenever you need it.