Cushman Shuttle 2 Gasoline Vehicle Service Parts Manual 624957 – Illustrated PDF

Description

File Details

• Manual Type: Service Parts Manual
• Brand: Cushman (E-Z-GO Division of Textron)
• Models Covered: Shuttle 2, Shuttle 4, Shuttle 6 Gasoline Vehicles
• Document Number: 624957
• Issued: September 2011
• Revised: May 2014
• Language: English
• Page Count: 146
• File Format: PDF

Chapters Covered

This Cushman Shuttle 2 Gasoline Vehicle Service Parts Manual 624957 is divided into sections, each built around an illustrated parts breakdown with an accompanying parts list. The contents are:

• How To Use The Service Parts Manual
• Accelerator
• Air Filter
• Body
• Brakes – Front Disc
• Brakes – Mechanical
• Carburetor
• Clutch
• Direction Selector
• Electrical System
• Engine And Muffler
• Engine Mounting
• Front Suspension And Steering
• Fuel System
• Rear Axle
• Rear Suspension
• Seating
• Starter / Generator
• Weather Protection
• Wheels And Tires

Each of those sections is presented as a component drawing with numbered callouts, followed by a parts list giving the item number, the part number, the description and the quantity required. Where an assembly is sold only complete, the illustration carries an asterisk and the listing directs you upward to the lowest assembly that is actually available for purchase. The result is a parts catalogue that lets you identify a single fastener, bushing or seal just as easily as a complete pedal box, spindle assembly or rear axle.

What This Illustrated Parts Breakdown Gives You

Working on a Shuttle 2 gasoline vehicle without a parts reference usually means ordering by guesswork, and guesswork is expensive on a vehicle built around matched assemblies. The Cushman Shuttle 2 Gasoline Vehicle Service Parts Manual 624957 removes that step. Every major system on the machine is exploded into its individual components, so a worn nylon bushing, a cracked spring retainer or a missing cotter pin can be identified visually and ordered by its own number rather than as part of a costly assembly.

The manual covers the full driveline and chassis rather than a narrow slice of it. On the accelerator side, the pedal box assembly is broken out across more than thirty numbered items, including the accelerator rod, compression spring, clevis yoke, spring retainers, micro switch and cam, pedal pivot pin and the accelerator pedal pad kit. The carburetor section lists the main jet, pilot jet, needle valve, float, float bowl gasket, intake tube and the carburetor mount gasket and insulator, with alternate main jets noted for different elevation bands. The clutch section separates the primary Team clutch and the secondary Team clutch into their stationary and moveable assemblies, rollers, spiders, spring retainers and drive belt.

Braking is covered in two distinct sections because the machine uses two distinct systems. The front disc brake pages include the caliper, disc brake hub, roller bearing, bearing race, grease seal, actuator assembly, master cylinder and the compensator assembly with its equalizer bracket, tube, compression spring and link rod. The mechanical brake pages cover the brake pedal assembly in both non-brake-light and brake-light versions, the park brake pedal, kick-off cam and link, brake cables for driver and passenger sides, brake shoe and spring kits, adjuster kits, brake drum assembly and drum hardware.

Elsewhere the manual documents the electrical system down to the voltage regulator, relay, solenoid, fuse block and holder, horn and horn switch, headlight assemblies for both sides, turn signal kit, tail light assemblies, ignition switch, fuel gauge, indicator light and the 12-volt power outlet. The front suspension and steering section carries the front axle, spindle and hub assemblies in both four-lug and disc-brake forms, king pin tube, thrust washers, shock absorbers, cantilever leaf spring, rack and pinion unit, tie rod ends, steering column kits and the steering wheel. The rear axle and rear suspension pages list the axle tubes and shafts, ball bearings, snap rings, leaf spring bushings, shackle plates, U-bolts, axle brackets and shock absorber hardware. Engine mounting, the engine and muffler, the starter/generator with its pulley, brushes and covers, the fuel tank and its sender, rollover valve and hoses, seating, weather protection and wheels and tyres complete the coverage.

Body Component Color Codes

The manual carries a colour code table used for ordering painted body components such as the cowl, rear body, seat pod, side panel and seat wrap. The last two digits of the part number denote the colour, and the table lists the code numbers and descriptions so the correct finish can be specified when a replacement panel is ordered. Vehicles built from March 2014 and from April 2014 are called out separately in several sections, with different rear bodies, bagwell liners, bezels, tail light assemblies, mufflers, engine pans and rear axle ratios listed for those build dates.

Order Parts With Confidence

Whether you are rebuilding a brake pedal assembly, chasing an electrical fault through the wire harness, replacing a worn clutch spring or simply matching a body panel to the original paint code, the Cushman Shuttle 2 Gasoline Vehicle Service Parts Manual 624957 puts the part number, the quantity and the assembly relationship in front of you. It supports the routine service work a Shuttle 2, Shuttle 4 or Shuttle 6 gasoline vehicle needs over its working life, and it prevents the two most common ordering mistakes: buying a complete assembly when a single component was available, and buying a component that is not sold separately at all.

IMAGES PREVIEW

Get the right part the first time and keep the vehicle in service. The manual is delivered as an instant PDF download after payment, with no shipping and no waiting. Open it on a workshop PC, a laptop or a phone, print the pages you need for the bench, and keep the file for every future repair. This is the reference to have on hand before the next part is ordered.