CVS Ferrari F500-F400C Reach Stacker Spare Parts Manual 2014 – PDF

Description

CVS Ferrari F500-F400C Reach Stacker Spare Parts Manual

This is the 2014 spare parts manual for the CVS Ferrari F500-F400C series Reach Stacker, published by C.V.S. Ferrari S.r.l. of Roveleto di Cadeo, Italy. It is a full parts identification catalogue for the whole machine – from the chassis and cab through to the Scania and Cummins engine installations, the Dana TE32 transmission, the Kessler drive axle, the boom and every hydraulic circuit – and it also carries a complete, separately tabulated spare parts section for the TS45RS-X5-A spreader attachment.

Every part is identified by reference number, C.V.S. Ferrari part number, quantity and description in three languages, so a part can be found from the exploded drawing and then ordered without ambiguity. The F500-F400C is covered as one document because the two designations share the same parts book; both engine variants are tabulated side by side throughout the engine, cooling, fuel and exhaust groups.

File Details

• Manual type: Spare Parts Manual / Catalogo Parti di Ricambio / Catalogue de Pièces Detachées
• Machine: CVS Ferrari F500-F400C series Reach Stacker
• Manufacturer: C.V.S. Ferrari S.r.l., Roveleto di Cadeo (PC), Italy
• Catalogue code: F500-F400C.00 / 12.14 – CAT. COD.: F500-F400C-00
• Revision: Rev. 00 / 00.00
• Date: 04/12/2014
• Languages: English, Italian, French and German (ordering instructions and part descriptions)
• Format: PDF
• Spreader section code: TS45RS-X5A-00 (TS45RS-X5-A)

Chapters Covered

The catalogue is organised into numbered tables, each with its own exploded drawing and parts list:

• 0100 Frame – chassis, oil tank installation, fuel tank installation, LH and RH fenders, LH and RH dump body installation, tool box, LH and RH inferior platforms, LH and RH slopes and handrails, RH side box, upper protection, engine hood (standard and optional), lower panels, lower soundproof panels, counterweights
• 0124 Extinguishers installation
• 0200 Cab – cab assembly, cab glasses, left door, right door, panels and covers inside cab, seat group and RH side column, windshield washer system, cab ventilation system, cab upholstery, upholstery under cab, cab inside accessories, optional and cab outside accessories, additional seat
• 0201 Steering unit in the cab, sliding cab, cab installation, sliding cab hydraulic circuit
• 0211 Hydraulic motor
• 0300 LH front instrument panel, RH front instrument panel, RH side instrument panel, cab fuses, lights control selector, accelerator control, display and cab control unit
• 0310 Boom electrical, frame electrical, QGS electrical box, machine wiring harness, electric equipment
• 0320 Machine headlights (classic and LED), boom headlights (classic and LED), power electric system (Scania and Cummins), battery installation, additional heaters
• 0400 Engine – Scania DC13 081A and Cummins QSM11-T3
• 0401 Engine-transmission transformation and engine-transmission level and filling (outside and inside frame, Scania and Cummins)
• 0402 Engine-transmission installation (Scania and Cummins)
• 0403 Engine air intake and air cleaner (15″ and 18″)
• 0404 Engine exhaust (Scania and Cummins variants)
• 0405 Fuel tank
• 0410 Intercooler system (Scania and Cummins)
• 0420 Urea tank
• 0500 Radiator installation and radiator (Scania and Cummins)
• 0505 Engine preheating water circuit – Hotstart (Cummins)
• 0600 Gearbox – DANA TE32 Full-Flow
• 0601 Gearbox control
• 0602 Engine-transmission coupling (Scania and Cummins)
• 0610 Universal drive shaft line (Kessler axle)
• 0700 Drive axle installation (Kessler)
• 0701 Wheel installation (18.00-33 and 18.00-25), tyre and rim
• 0811, 0812, 0814, 0816, 0817 Hydraulic filter, brake pedal, declutch pedal, brake valve, brake hydraulic circuit
• 0900 Steering axle installation, steering axle, hub, steering cylinder
• 0905 Wheel installation and tyre/rim assembly
• 1010 Hydraulic pump installation
• 1015 Air-oil cooler installation and air-oil cooler
• 1016 Dumping control valve
• 1035 Steering unit
• 1040 Sliding cab control electrovalve
• 1100 Boom installation
• 1101 Boom – fixed boom, extension boom, chain and shoe assemblies
• 1102 Extension cylinder (boom telescopic cylinder)
• 1103 Boom hoist cylinder
• 1104 Damping cylinder – boom/spreader
• 1300 Heater circuit (frame)
• 1301 Electronic climate system in the cab
• 1305 Auxiliary heater – Airtronic
• 1400 Grease lubrication system for boom
• 1405, 1410 Automatic grease lubrication system – electric pump and distributors
• 1500 to 1550 Spreader TS45RS-X5-A – spreader assembly, dump body and element, slew bearing group, shoe bearing group, shoes on elements, shoes on dump body, elements chain, extension cylinders assemblage, spread cylinders assemblage, twist-lock assemblage, twist-lock command, accessories and micro proxy, electric and electronic equipment, twist control cylinder, extension cylinder, spread cylinder, control valve group, rotation control valve, epicycloidal gearmotor

Working through the tables, the parts list functions as a complete bill of materials for the F500-F400C. Because every table carries its own exploded drawing keyed to reference numbers, you can identify a component visually and read straight across to the part number, quantity and description before ordering. The engine-dependent groups are split so that Scania and Cummins machines are kept separate, and where the same assembly appears in more than one variant – engine hood standard vs optional, air cleaner 15″ vs 18″, classic vs LED headlights, wheels 18.00-33 vs 18.00-25 – the alternatives are all listed in the same table with their own part numbers.

Ordering Parts – How the Catalogue is Built

The manual opens with a formal ordering procedure that tells you exactly what information to include when a part is requested: the reach-stacker type, the chassis number, the figure (table) number and reference number, the part number, and the part nomenclature. The example given in the document is a front cab glass, ordered as F400C, chassis number, catalogue code F500-F400C.00, table 0200/B/1, reference 1, part number 580464, quantity, front glass.

Abbreviations used throughout the parts lists are defined at the front of the book: D. (right), S. (left), Ant. (front), Post. (rear), Compl. (assembly), C. (complete), A.R. (as required), N.D.R. (not sold separately), STD (standard), OPT (optional). Directional references always refer to the running direction of the vehicle, so a part marked LH is left-hand from the operator’s seat looking forward.

What This Manual Lets You Do

With the full exploded views and part numbers, this catalogue supports:

• Identifying and ordering any spare part on the F500 or F400C reach stacker, from a single bolt up to a complete boom, axle or gearbox assembly
• Rebuilding hydraulic cylinders – extension, lifting, damping, steering, twist and spread cylinders – with their seal kits and wear parts individually listed
• Servicing the Dana TE32 gearbox, the Kessler drive axle and the steering axle using the correct C.V.S. Ferrari part numbers for bearings, seals, pistons, plates and hubs
• Keeping both engine variants running, with Scania DC13 081A and Cummins QSM11-T3 parts separately tabulated for intake, exhaust, cooling, intercooler, fuel and pre-heating circuits
• Maintaining the cab, heating, ventilation and air-conditioning systems with the individual sensors, valves, batteries and fan assemblies listed
• Servicing the TS45RS-X5-A spreader, including twist-lock cylinders, slew bearing shoes, chains and the micro proxy sensors
• Checking which components are standard versus optional, so upgrades and options can be identified from the same book

Why It Matters

Reach stackers are expensive machines and parts are not interchangeable between variants. Ordering a gearbox part for the wrong engine, or an air cleaner cartridge for the wrong filter housing size, wastes both money and downtime. This manual removes that guesswork: it presents the parts exactly as C.V.S. Ferrari built the machine, with the exploded drawing and part number side by side, and with the engine and option variants clearly separated. Whether you are a workshop technician, a fleet maintenance planner or an owner sourcing parts yourself, the correct part number is the fastest route to the correct part.

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Instant PDF Delivery

The manual is delivered as a PDF download immediately after purchase, with no shipping and no waiting. It can be viewed on a workshop PC, tablet or phone, printed page by page for a job, or kept on the machine for quick reference when a part needs to be ordered on site.