Daewoo Doosan 430 450 Skid Steer Loader Operator’s Manual PDF

Description

Daewoo Doosan 430 450 Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan 430 450 Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

• The following publications contain information, instructions, and standards for various operation, maintenance, and safety issues related to your DOOSAN equipment.
• General Industry Standards, OSHA 2206: “ OSHA Safety and Health Standards (29 CFR 1910),” “Subpart N – Materials Handling and Storage”; 29 CFR 1910.178 powered industrial trucks; 1910.177 – “Servicing Multi-Piece and Single Rim Wheels.” Available from: Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.
• National Fire Protection (NFPA) 505, “Powered Industrial Trucks, Type Designation, Areas of Use, Maintenance, and Operation.” Available from: Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.
• ANSI/ASME B56.1-1988: “Safety Standard for Low Lift and High Lift Trucks” (Safety Code of Powered Industrial Trucks). Available from: Owner/Operator Safety Overview OP000424 1-8 Society of Mechanical Engineers, United Engineering Center, 345 E. 47Th Street, New York, NY 10017.
• EN474-1: “Earth – moving Machinery – Safety – General Requirements”,
• EN474-3: “Earth – moving Machinery – Safety – Requirements for Loaders”.
• Available from: European Committee for Standardization, rue de Stassart, 36 B – 105C Brussels. • NFPA 58: “Storage and Handling of Liquified Petroleum Gases.” Available from: National Fire Protection Association, Inc., Batterymarch Park, Quincy, MA 02269.
• Skid-Steer Loader Safety Manual. Available from the Equipment Manufacturers Institute, 10 S Riverside Plaza, Chicago, Illinois 60606-3710.
• National Safety Council Data Sheets: “1-664 – Writing and Publishing Employee Safety Regulations”; “479 – Liquified Petroleum Gases for Industrial Trucks”; “195.71 – The In-Plant Pedestrian.” Available from: National Safety Council, 444 North Michigan Avenue, Chicago, IL 60611.
• Accident Prevention Manual for Industrial Operations: Two volumes: “Administration and Programs” and “Engineering and Technology.” Available from: National Safety Council, 444 North Michigan Avenue, Chicago, IL 60611.
• Publications Concerning Safe Handling and Storage of LP Gas: Available from: National LP Gas Association, 1301 West 22nd Street, Oakbrook, IL 60521
•  Other OSHA regulations which may be applicable to the place of use. You can receive help in applying information from these sources to your workplace by contacting OSHA or your Workers Compensation Insurance Company. OP000425

TABLE OF CONTENTS:

Daewoo Doosan 430 450 Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

WARNING.pdf............................................................  1
430/450Series..........................................................  3
430,450SeriesTOC.pdf...................................................  9
Owner/Operator Safety Overview......................................... 15
	Safety Message for Owners and Operators............................ 15
		Owner/Employer Responsibility.................................. 15
		Operator Responsibility........................................ 16
	Maintaining a Safe Workplace....................................... 17
	Matching the Machine to the Job.................................... 18
		Warning Signal Options......................................... 18
		Modifications.................................................. 18
	Maintenance Practices.............................................. 19
	Operator Safety Training........................................... 19
		Formal Training................................................ 19
		Inspection Training............................................ 20
		Training Program Development................................... 20
		Practical Training............................................. 21
		Recognition.................................................... 21
	Information Resources for Operation, Maintenance, and Safety....... 21
Safety Information..................................................... 23
	Safe Operating Practices........................................... 23
	Rated Operating Load Plate......................................... 25
	Safety Warning Label Locations and Descriptions.................... 25
		Label Locations................................................ 25
		Label Descriptions............................................. 27
	General Safety and Hazard Information.............................. 31
		Unauthorized Modification...................................... 31
		Clothing and Personal Protective Items......................... 32
		Mounting and Dismounting....................................... 33
		Fire Prevention and Hazardous Fluids and Vapors................ 34
	Operating Safety................................................... 36
		Work Site Safety............................................... 36
		Operator’s Cab................................................. 37
		Safe Operating Practices....................................... 37
		Ventilation for Enclosed Areas................................. 38
		Flammable and Explosive Atmospheres............................ 38
		Precautions for Mirrors, Windows, and Lights................... 39
		Ensuring Visibility............................................ 39
		Traveling in Reverse, Sate Working Zone........................ 40
		Avoiding High-Voltage Cables................................... 41
		Operating on Snow.............................................. 41
		Working on Loose Ground........................................ 42
		Preventing Crushing or Cutting................................. 42
		Parking........................................................ 43
		Precautions for Attachments.................................... 43
		Precautions for Loading and Emptying the Bucket................ 44
		Precautions for Stopping the Engine............................ 44
	Maintenance Safety................................................. 45
		Periodic Maintenance........................................... 45
		Precautions for High Temperature Operations.................... 46
		Maintaining and Inspecting Hydraulic Equipment................. 47
		Precautions for High Pressure Oil.............................. 49
		Preventing Battery Hazards..................................... 50
		Waste Material Precautions..................................... 52
		Rotating Fans and Belts........................................ 53
		Tire Maintenance............................................... 53
Serial Number Locations................................................ 55
	Vehicle Serial Number.............................................. 55
	Engine Serial Number............................................... 56
Machine Components..................................................... 57
	Identification of Machine Parts.................................... 58
Contols and Instruments................................................ 61
	Instrument Panel................................................... 62
	Controls........................................................... 71
		Drive Control Lever( ①,② )..................................... 72
		Boom Pedal ( ③ )............................................... 73
		Bucket Pedal ( ④ )............................................. 73
		Attachment Pedal( ⑤ ) - 430 (Plus) Only........................ 74
		Auxiliary Hydaulic Thumb Control - 450 (Plus) Only............. 75
		Engine Control................................................. 76
		Seat Bar....................................................... 77
	Controls (Joystick : Option)....................................... 78
		Drive Control Lever ( ① Joystick).............................. 79
		Boom & Bucket Handle ( ② )..................................... 80
		Attachment Pedal ( ③ Joystick) - 430 (Plus) Only............... 80
		Auxiliary Hydaulic Thumb Control - 450 (Plus) Only Joystick.... 81
		Engine Control Joystick........................................ 83
Operating Instructions................................................. 85
	Inspection Before Boarding......................................... 85
	Boarding the Loader................................................ 85
	Starting........................................................... 87
	Traveling and Steering............................................. 88
	Traveling and Steering (Joystick : Option)......................... 90
	Operation.......................................................... 92
	Traveling on a Slope, Parking...................................... 94
	Towing Procedures.................................................. 96
	Lifting............................................................ 97
	Transportation..................................................... 99
	Bucket and Attachments.............................................100
Periodic Maintenance...................................................105
	Safety Warnings....................................................105
	Access to Items Requiring Service..................................106
		Rear Door and Engine Hood......................................106
		Canopy Tilting.................................................108
	Daily Pre/Post Start Checks........................................110
		Pre-Start Checks...............................................110
		After Starting-Before Operation................................111
	Service Schedule...................................................112
	Lubrication Points.................................................115
	Operator Restraint Lubrication and Maintenance.....................119
		Lubrication....................................................119
		Function.......................................................119
	Engine Lubrication.................................................120
		General........................................................120
		Draining Engine Oil............................................120
		Remove/Replace Engine Oil Filter...............................121
	Engine Cooling System..............................................122
	Fan Belt...........................................................124
		Belt Tension...................................................124
		Adjustment.....................................................124
	Two Stage Air Cleaner..............................................125
		Removal-Primary Element........................................126
		Removal-Secondary Element......................................126
		Installation...................................................127
	Spark Arrestor.....................................................127
		General........................................................128
		Maintenance....................................................128
	Battery............................................................128
		Remove and Install.............................................128
		Jump Starting the Loader (See caution - frozen battery)........129
	Fuel System/Filters................................................129
		Removal/Installation-Fuel Filter...............................130
		Fuel Tank Drain................................................130
	Priming the Fuel System............................................131
		Breeding the Fuel System.......................................131
		Draining the Water.............................................133
		Cleaning Fuel Strainer [450 (Plus) Only].......................134
	Hydraulic System Maintenance.......................................135
		Oil Level Indicator............................................135
		Filter Replacement.............................................137
		Hydraulic Fluid Replacement....................................137
	Chain Case Oil Drain and Refill....................................138
		Chain Case Oil Drain...........................................138
		Chain Case Oil Refill..........................................139
	Parking Brake Adjustment...........................................140
	Tire Maintenance...................................................141
		General Information............................................141
		Inflation Pressures............................................141
		Installation and Removal.......................................142
Dimensional & Performance Specifcations................................143
	Dimensional Specifications.........................................144
	Operational Specification (Per Sae J732 Feb 80)....................148
		Performance....................................................148
		Power Unit.....................................................150
		Final Drive Components.........................................151
		Hydrostatic Transmission Pump..................................152
		Hydraulic System...............................................154
		Electrical Components..........................................159
		Instrument Features............................................160
		Seat...........................................................161
		Noise [With Noise Package].....................................161
		Fluid Capacities & Specifications..............................162
	Environment Protection Section.....................................163

DAEWOO DOOSAN 430 450 SERIES SKID STEER LOADER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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