Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD
440Plus/460Series/470Plus
Operation and Maintenance Manual
K1025193E
Serial Number 5001 and Up
August 2006
K1025193E
Serial Number 5001 and Up
August 2006
SAFETY MESSAGE FOR OWNERS AND OPERATORS :
- Your DOOSAN equipment has been designed with the safety of the persons who will operate and service it in mind. However, our care in designing this equipment does not guarantee that it will be used in a safe manner.
- Safe operating practice is where your responsibility and the responsible actions of the persons who operate this equipment take over.
Owner/Employer Responsibility :
- Both the Occupational Safety and Health Act (OSHA) and the American National Standards Institute (ANSI) make you, the employer, responsible for providing formal training and a safe workplace environment for the use of this equipment.
- Your responsibility also includes establishing daily inspections and scheduled maintenance practices to ensure the equipments ongoing safe operating condition. The manual you are reading now is intended to help you meet your responsibilities.
- It identifies warning labels on the equipment and explains what they mean. It describes some of the general and specific hazards to be aware of when operating the equipment. It also offers some suggestions for establishing workplace rules and operator training programs.
TABLE OF CONTENTS:
Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD
WARNING.pdf.................................................................................. 1 440/460/470Series............................................................................ 3 440,460,470SeriesTOC.pdf..................................................................... 9 Owner/Operator Safety Overview............................................................... 15 Safety Message for Owners and Operators.................................................. 15 Owner/Employer Responsibility........................................................ 15 Operator Responsibility.............................................................. 16 Maintaining a Safe Workplace............................................................. 17 Matching the Machine to the Job.......................................................... 18 Warning Signal Options............................................................... 18 Modifications........................................................................ 18 Maintenance Practices.................................................................... 19 Operator Safety Training................................................................. 19 Formal Training...................................................................... 19 Inspection Training.................................................................. 20 Training Program Development......................................................... 20 Practical Training................................................................... 21 Recognition.......................................................................... 21 Information Resources for Operation, Maintenance, and Safety............................. 21 Safety Information........................................................................... 23 Safe Operating Practices................................................................. 23 Rated Operating Load Plate............................................................... 25 Safety Warning Label Locations and Descriptions.......................................... 26 Label Locations...................................................................... 26 Label Descriptions................................................................... 28 General Safety and Hazard Information.................................................... 34 Unauthorized Modification............................................................ 34 Clothing and Personal Protective Items............................................... 35 Mounting and Dismounting............................................................. 36 Fire Prevention and Hazardous Fluids and Vapors...................................... 37 Operating Safety......................................................................... 39 Work Site Safety..................................................................... 39 Operator’s Cab....................................................................... 40 Safe Operating Practices............................................................. 40 Ventilation for Enclosed Areas....................................................... 41 Flammable and Explosive Atmospheres.................................................. 41 Precautions for Mirrors, Windows, and Lights......................................... 42 Ensuring Visibility.................................................................. 42 Traveling in Reverse, Sate Working Zone.............................................. 43 Avoiding High-Voltage Cables......................................................... 44 Operating on Snow.................................................................... 44 Working on Loose Ground.............................................................. 45 Preventing Crushing or Cutting....................................................... 45 Parking.............................................................................. 46 Precautions for Attachments.......................................................... 46 Precautions for Loading and Emptying the Bucket...................................... 47 Precautions for Stopping the Engine.................................................. 47 Maintenance Safety....................................................................... 48 Periodic Maintenance................................................................. 48 Precautions for High Temperature Operations.......................................... 49 Maintaining and Inspecting Hydraulic Equipmen........................................ 50 Precautions for High Pressure Oil.................................................... 52 Preventing Battery Hazards........................................................... 53 Waste Material Precautions........................................................... 55 Rotating Fans and Belts.............................................................. 56 Tire Maintenance..................................................................... 56 Serial Number Locations...................................................................... 57 Vehicle Serial Number.................................................................... 57 Engine Serial Number..................................................................... 58 Machine Components........................................................................... 59 Identification of Machine Parts.......................................................... 60 Contols and Instruments...................................................................... 63 Instrument Panel......................................................................... 64 Controls................................................................................. 73 Drive Control Lever( ①,② )........................................................... 74 Pedals ( ③, ④ )...................................................................... 74 Boom Pedal ( ③ )..................................................................... 75 Bucket Pedal ( ④ )................................................................... 75 Auxiliary Hydraulics Thumb Control (®Ï).............................................. 76 Engine Control....................................................................... 77 Seat Bar............................................................................. 78 Controls (Joystick : Option)............................................................. 79 Drive Control Lever( ① Joystick)..................................................... 79 Boom & Bucket Handle ( ② )........................................................... 80 Auxiliary Hydaulic Thumb Control..................................................... 80 Engine Control Joystick.............................................................. 82 Operating Instructions....................................................................... 83 Inspection Before Boarding............................................................... 83 Boarding the Loader...................................................................... 83 Starting................................................................................. 85 Traveling and Steering................................................................... 87 Traveling and Steering (Joystick : Option)............................................... 89 Operation................................................................................ 91 Traveling on a Slope, Parking............................................................ 93 Towing Procedures........................................................................ 95 Lifting.................................................................................. 97 Transportation........................................................................... 98 Bucket and Attachments................................................................... 99 Periodic Maintenance.........................................................................105 Safety Warnings..........................................................................105 Access to Items Requiring Service........................................................106 Rear Door and Engine Hood............................................................106 Canopy Tilting.......................................................................108 Daily Pre/Post Start Checks..............................................................110 Pre-Start Checks.....................................................................110 After Starting-Before Operation......................................................111 Service Schedule.........................................................................112 Lubrication Points.......................................................................115 Operator Restraint Lubrication and Maintenance...........................................121 Lubrication..........................................................................121 Function.............................................................................121 Engine Lubrication.......................................................................122 General..............................................................................122 Draining Engine Oil..................................................................123 Remove/Replace Engine Oil Filter.....................................................124 Engine Cooling System....................................................................125 Fan Belt.................................................................................127 Belt Tension.........................................................................127 Adjustment...........................................................................127 Two Stage Air Cleaner....................................................................128 Removal-Primary Element..............................................................128 Removal-Secondary Element............................................................129 Installation.........................................................................129 Spark Arrestor...........................................................................130 General..............................................................................130 Maintenance..........................................................................130 Battery..................................................................................131 Remove and Install...................................................................131 Jump Starting the Loader (See Caution “Preventing Battery Hazards” on page231.)....132 Fuel System/Filters......................................................................132 Removal/Installation-Fuel Filter, Water separator....................................133 Fuel Tank Drain......................................................................134 Priming the Fuel System..................................................................136 Breeding the Fuel System.............................................................136 Draining the Water...................................................................138 Cleaning Fuel Strainer [460 Plus / 460, 470 Plus Only]...............................139 Hydraulic System Maintenance.............................................................140 Oil Level Indicator..................................................................140 Filter Replacement...................................................................142 Hydraulic Fluid Replacement..........................................................143 Chain Case Oil Drain and Refill..........................................................144 Chain Case Drain Plugs...............................................................144 Chain Case Oil Refill................................................................144 Parking Brake Adjustment.................................................................145 Tire Maintenance.........................................................................146 General Information..................................................................146 Inflation Pressures..................................................................147 Installation and Removal.............................................................147 Dimensional & Performance Specifications.....................................................149 Dimensional Specifications...............................................................150 Operational Specification (Per SAE J732 Feb 80)..........................................154 Performance..........................................................................154 Power Unit...........................................................................156 Final Drive Components...............................................................157 Hydrostatic Transmission Pump........................................................158 Hydraulic System.....................................................................160 Electrical Components................................................................165 Instrument Features..................................................................166 Seat.................................................................................167 Noise................................................................................167 Fluid Capacities & Specifications....................................................168 Environment Protection Section...........................................................169
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
R.D
Bryan –
Good options. Just need to be more detailed since the options seem alike.