Daewoo Doosan ADT Operation & Maintenance Manual -PDF DOWNLOAD
DESCRIPTION:
Foreword
- This manual provides rules and guidelines which will help you use this dump truck safely and effectively. This manual describes procedures for operating, handling, lubricating, maintenance, checking and adjustment. It will help the operator to achieve peak performance through effective, economical and safe dump truck operation and maintenance. • Keep this manual in the dump truck at all times and ensure that all personnel read it carefully before operating the dump truck.
- • Continue studying the manual until proper operating procedures are completely adopted as personal habit. • This manual describes the basic techniques. The operator’s skill will increase with correct knowledge of dump truck operation. • Operation, inspection and maintenance should be carefully carried out, and safety must be given first priority. If this manual has been lost or has become dirty and cannot be read, request a replacement manual from your local Doosan Dealer.
- If you sell the dump truck, be sure to give this manual to the new owners. Doosan Infracore Norway AS cannot be held responsible for damage or injury caused through use of improper spare parts not specified by Doosan Infracore Norway AS, improper handling, operation and utilisation of the dump truck in other ways than those described in this manual. Doosan Infracore Norway AS cannot be held responsible for unauthorised modifications or the non-adherence to local, national government or international regulations.
- This Operation & Maintenance Manual may contain standard extra equipment and optional accessories that are not available in your area. Please consult your local Doosan Dealer for those items you may require. Doosan Infracore Norway AS aim to continuously improve the dump trucks and therefore retain the right to make design changes and improvements whenever we feel it will improve the efficiency of the dump truck. Doosan Infracore Norway AS also reserves the right to change data and equipment without prior notice, as well as amending instructions for maintenance and other service measures.
- • This dump truck complies with EC directives 2006/42/EC (Machinery Directive) with amendments, 2000/14/EC (Noise Emission Directive) with amendments, 2004/108/EC (Electronic Compatibility) with amendments and 2004/26/EC (Exhaust Gas Emission) with amendments. Dump trucks complying with the directives display the CE mark. The dump truck must not be modified in such a way that it no longer complies with the EC – directive. • Improper operation and maintenance of this dump truck can be hazardous and could result in serious injury or death.
- • Operators and maintenance personnel should read this manual thoroughly before operation or maintenance. • Some actions involved in operation and maintenance of the dump truck can cause serious accidents, if they are not carried out in a manner described in this manual.
- • The procedures and precautions given in this manual apply only to intended uses of the dump truck. If you use your dump truck for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in the prohibited uses or actions which are described in this manual.
- • Doosan Infracore Norway AS delivers dump trucks that comply with all applicable regulations and standards of the country to which it has been shipped. If this dump truck has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country.
- If there is any question about whether your product complies with the applicable standards and regulations of your country, consult your local Doosan Dealer before operating the dump truck. • Safety descriptions are given in SAFETY INFORMATION on page 1-14 and in SAFETY INSTRUCTION, chapter
TABLE OF CONTENTS:
Daewoo Doosan ADT Operation & Maintenance Manual -PDF DOWNLOAD
Table1 .o Ffo rcewoonrdtents
1. Foreword…………………………………………………… 1-5
Introduction…………………………………………………. 1-6
Doosan ADT payload policy………………………….. 1-13
Safety messages…………………………………………. 1-14
California emission control warranty statement… 1-15
Safety Instructions…………………………………………. 2-1
Safety decals…………………………………………………… 2-4
Safe operation is operator’s responsibility……………. 2-16
Know your machine………………………………………….. 2-16
Pressurised fluids…………………………………………….. 2-17
Flying or falling objects……………………………………… 2-18
Personal protective equipment…………………………… 2-18
Correction of machine problems…………………………. 2-19
Crushing and cutting………………………………………… 2-19
Hot coolant and oils – burn prevention…………………. 2-20
Fire and explosion prevention…………………………….. 2-20
Maintenance……………………………………………………. 2-21
Operation………………………………………………………… 2-21
Electrical…………………………………………………………. 2-21
Hydraulic system……………………………………………… 2-22
Fuelling…………………………………………………………… 2-22
Never use starting gas………………………………………. 2-22
Welding and grinding………………………………………… 2-23
If a fire occurs………………………………………………….. 2-23
Fire Extinguisher, First-Aid Kit (Emergency Medical Kit)
and Warning triangle………………………………………… 2-24
Electrical System and Electrical Shock……………….. 2-24
Roll-over Protective Structure (ROPS)/Falling Object
Protective Structure (FOPS)………………………………. 2-25
ROPS Certification…………………………………………… 2-25
Emergency Exit from Operator’s Station……………… 2-26
Before engine starting………………………………………. 2-27
Work site…………………………………………………………. 2-27
Check tyre pressure and condition……………………… 2-28
Mounting/Dismounting………………………………………. 2-28
Cleaning…………………………………………………………. 2-28
Operator station……………………………………………….. 2-29
Seat belt…………………………………………………………. 2-29
Visibility information………………………………………….. 2-30
Work site rules…………………………………………………. 2-31
Boost starting or charging engine batteries………….. 2-31
Starting engine………………………………………………… 2-32
Travelling…………………………………………………………. 2-32
Machine turning……………………………………………….. 2-33
Operation on slopes…………………………………………. 2-34
Operation of brakes………………………………………….. 2-34
Engine over speed (Emergency retarder)……………. 2-35
Hauling hazardous loads…………………………………… 2-35
Top tailgate……………………………………………………… 2-36
Equipment lowering with engine stopped…………….. 2-37
Engine stop……………………………………………………… 2-37
Parking machine………………………………………………. 2-37
Maintenance……………………………………………………. 2-38
Warning tag…………………………………………………….. 2-40
Wheel chocks………………………………………………….. 2-41
Articulation lock……………………………………………….. 2-41
Lifting/Hoisting…………………………………………………. 2-41
Engine bonnet…………………………………………………. 2-42
Tiltable cab……………………………………………………… 2-42
Body support…………………………………………………… 2-44
Cleaning…………………………………………………………. 2-45
Proper tools and clothing…………………………………… 2-45
Disassembling precautions………………………………… 2-45
Use of lightning………………………………………………… 2-46
Fire and explosion prevention…………………………….. 2-46
Burn prevention……………………………………………….. 2-47
Rubber that contains fluorides……………………………. 2-48
Rubber and plastics………………………………………….. 2-49
Welding repairs………………………………………………… 2-50
Lock inspections covers…………………………………….. 2-51
Accumulator…………………………………………………….. 2-51
Compressed air……………………………………………….. 2-51
Supports and blocking for equipment………………….. 2-52
High pressure lines, tubes and hoses…………………. 2-52
Battery……………………………………………………………. 2-53
Preservation/Storing machine……………………………. 2-55
Transportation………………………………………………….. 2-57
Environment and circumstances………………………… 2-59
High-voltage Cables…………………………………………. 2-61
Working in water………………………………………………. 2-62
Exhaust Ventilation…………………………………………… 2-63
Silica Dust Information………………………………………. 2-64
Disposal of Hazardous Materials………………………… 2-64
Table of contents 1. Foreword
Vibration…………………………………………………………. 2-65
3. Operating Controls…………………………………….. 3-1
Overview of the instrument panels and controls. 3-3
Instruments…………………………………………………. 3-5
Monitor warning / indicator symbols and lights…. 3-8
Groeneveld pump test………………………………….. 3-15
Keypad, buttons and switches……………………….. 3-16
Cab ventilation…………………………………………….. 3-19
Controls……………………………………………………… 3-22
Other cab equipment……………………………………. 3-28
Operation of heater……………………………………… 3-34
4. Running-in period……………………………………… 4-1
1. Running-in operation……………………………….. 4-3
2. Running-in services…………………………………. 4-4
5. Operating Instructions……………………………….. 5-1
Precautions on work sites…………………………….. 5-3
Some simple rules to be observed
prior to operation…………………………………………. 5-7
1. Starting the engine………………………………….. 5-8
2. Operating the dump truck…………………………. 5-10
3. Parking the dump truck……………………………. 5-23
4. Stopping the engine………………………………… 5-23
5. Checks after stopping the engine………………. 5-24
6. Loading and tipping…………………………………. 5-24
7. Tyre handling………………………………………….. 5-26
8. Cold weather………………………………………….. 5-28
9. Long term storage…………………………………… 5-29
10. Battery power assistance…………………………. 5-30
11. Towing the dump truck…………………………….. 5-31
12. Manual release of parking brake………………. 5-31
13. Manual release of the ball valve on tilting
circuit……………………………………………………. 5-32
14. Troubleshooting……………………………………… 5-33
6. Lubricants…………………………………………………. 6-1
Lubrication schedule DA30 T2/T4/Stage 4………. 6-3
Overview of oil and lubrication points (DA30
T2/T4/Stage 4……………………………………………… 6-4
Oil specification sheet (DA30 T2/T4/Stage 4……. 6-5
Filling capacities (DA30 T2/T4/Stage 4…………… 6-6
Lubrication schedule (DA40 T2/T4/Stage 4……… 6-7
Overview of oil and lubrication points
(DA40 T2/T4/Stage 4……………………………………. 6-8
Oil specification sheet (DA40 T2/T4/Stage 4……. 6-9
Filling capacities (DA40 T2/T4/Stage 4…………… 6-10
Composition of the fuel…………………………………. 6-11
Transmission oil list………………………………………. 6-12
Axles oil list…………………………………………………. 6-15
7. Maintenance………………………………………………. 7-1
Maintenance precautions……………………………… 7-3
Maintenance table……………………………………….. 7-5
Initial 100 Hours Service………………………………. 7-8
Initial 500 Hours Service………………………………. 7-12
8 Hours / Daily Service…………………………………. 7-17
40 Hours / Weekly Service……………………………. 7-25
500 Hours Service……………………………………….. 7-28
1000 Hours Service……………………………………… 7-43
2000 Hours Service……………………………………… 7-59
4000 Hours Service……………………………………… 7-68
Yearly recommended maintenance………………… 7-72
8. Technical Data…………………………………………… 8-1
Measurements…………………………………………….. 8-3
Engine……………………………………………………….. 8-4
Transmission………………………………………………. 8-4
Hydraulic system…………………………………………. 8-5
Tyre pressures…………………………………………….. 8-5
Electrical system…………………………………………. 8-6
Bulbs…………………………………………………………. 8-7
Metering conversion table…………………………….. 8-7
Tool kit content (standard)…………………………….. 8-7
Tool kit content (optional)……………………………… 8-7
Rimpull Performance……………………………………. 8-8
Graph of altitude power reduction
DA30 T2/T4/Stage 4…………………………………….. 8-10
Graph of altitude power reduction
DA40 T2/T4/Stage 4…………………………………….. 8-11
Engine and retarder brake capacity chart……….. 8-12
Torque limits for bolts……………………………………. 8-13
Reference information………………………………….. 8-13
Consumable parts……………………………………….. 8-13
Product signs………………………………………………. 8-14
Periodic service…………………………………………… 8-16
Table1 .o Ffo rcewoonrdtents
1. Foreword…………………………………………………… 1-5
Introduction…………………………………………………. 1-6
Doosan ADT payload policy………………………….. 1-13
Safety messages…………………………………………. 1-14
California emission control warranty statement… 1-15
Safety Instructions…………………………………………. 2-1
Safety decals…………………………………………………… 2-4
Safe operation is operator’s responsibility……………. 2-16
Know your machine………………………………………….. 2-16
Pressurised fluids…………………………………………….. 2-17
Flying or falling objects……………………………………… 2-18
Personal protective equipment…………………………… 2-18
Correction of machine problems…………………………. 2-19
Crushing and cutting………………………………………… 2-19
Hot coolant and oils – burn prevention…………………. 2-20
Fire and explosion prevention…………………………….. 2-20
Maintenance……………………………………………………. 2-21
Operation………………………………………………………… 2-21
Electrical…………………………………………………………. 2-21
Hydraulic system……………………………………………… 2-22
Fuelling…………………………………………………………… 2-22
Never use starting gas………………………………………. 2-22
Welding and grinding………………………………………… 2-23
If a fire occurs………………………………………………….. 2-23
Fire Extinguisher, First-Aid Kit (Emergency Medical Kit)
and Warning triangle………………………………………… 2-24
Electrical System and Electrical Shock……………….. 2-24
Roll-over Protective Structure (ROPS)/Falling Object
Protective Structure (FOPS)………………………………. 2-25
ROPS Certification…………………………………………… 2-25
Emergency Exit from Operator’s Station……………… 2-26
Before engine starting………………………………………. 2-27
Work site…………………………………………………………. 2-27
Check tyre pressure and condition……………………… 2-28
Mounting/Dismounting………………………………………. 2-28
Cleaning…………………………………………………………. 2-28
Operator station……………………………………………….. 2-29
Seat belt…………………………………………………………. 2-29
Visibility information………………………………………….. 2-30
Work site rules…………………………………………………. 2-31
Boost starting or charging engine batteries………….. 2-31
Starting engine………………………………………………… 2-32
Travelling…………………………………………………………. 2-32
Machine turning……………………………………………….. 2-33
Operation on slopes…………………………………………. 2-34
Operation of brakes………………………………………….. 2-34
Engine over speed (Emergency retarder)……………. 2-35
Hauling hazardous loads…………………………………… 2-35
Top tailgate……………………………………………………… 2-36
Equipment lowering with engine stopped…………….. 2-37
Engine stop……………………………………………………… 2-37
Parking machine………………………………………………. 2-37
Maintenance……………………………………………………. 2-38
Warning tag…………………………………………………….. 2-40
Wheel chocks………………………………………………….. 2-41
Articulation lock……………………………………………….. 2-41
Lifting/Hoisting…………………………………………………. 2-41
Engine bonnet…………………………………………………. 2-42
Tiltable cab……………………………………………………… 2-42
Body support…………………………………………………… 2-44
Cleaning…………………………………………………………. 2-45
Proper tools and clothing…………………………………… 2-45
Disassembling precautions………………………………… 2-45
Use of lightning………………………………………………… 2-46
Fire and explosion prevention…………………………….. 2-46
Burn prevention……………………………………………….. 2-47
Rubber that contains fluorides……………………………. 2-48
Rubber and plastics………………………………………….. 2-49
Welding repairs………………………………………………… 2-50
Lock inspections covers…………………………………….. 2-51
Accumulator…………………………………………………….. 2-51
Compressed air……………………………………………….. 2-51
Supports and blocking for equipment………………….. 2-52
High pressure lines, tubes and hoses…………………. 2-52
Battery……………………………………………………………. 2-53
Preservation/Storing machine……………………………. 2-55
Transportation………………………………………………….. 2-57
Environment and circumstances………………………… 2-59
High-voltage Cables…………………………………………. 2-61
Working in water………………………………………………. 2-62
Exhaust Ventilation…………………………………………… 2-63
Silica Dust Information………………………………………. 2-64
Disposal of Hazardous Materials………………………… 2-64
Table of contents 1. Foreword
Vibration…………………………………………………………. 2-65
3. Operating Controls…………………………………….. 3-1
Overview of the instrument panels and controls. 3-3
Instruments…………………………………………………. 3-5
Monitor warning / indicator symbols and lights…. 3-8
Groeneveld pump test………………………………….. 3-15
Keypad, buttons and switches……………………….. 3-16
Cab ventilation…………………………………………….. 3-19
Controls……………………………………………………… 3-22
Other cab equipment……………………………………. 3-28
Operation of heater……………………………………… 3-34
4. Running-in period……………………………………… 4-1
1. Running-in operation……………………………….. 4-3
2. Running-in services…………………………………. 4-4
5. Operating Instructions……………………………….. 5-1
Precautions on work sites…………………………….. 5-3
Some simple rules to be observed
prior to operation…………………………………………. 5-7
1. Starting the engine………………………………….. 5-8
2. Operating the dump truck…………………………. 5-10
3. Parking the dump truck……………………………. 5-23
4. Stopping the engine………………………………… 5-23
5. Checks after stopping the engine………………. 5-24
6. Loading and tipping…………………………………. 5-24
7. Tyre handling………………………………………….. 5-26
8. Cold weather………………………………………….. 5-28
9. Long term storage…………………………………… 5-29
10. Battery power assistance…………………………. 5-30
11. Towing the dump truck…………………………….. 5-31
12. Manual release of parking brake………………. 5-31
13. Manual release of the ball valve on tilting
circuit……………………………………………………. 5-32
14. Troubleshooting……………………………………… 5-33
6. Lubricants…………………………………………………. 6-1
Lubrication schedule DA30 T2/T4/Stage 4………. 6-3
Overview of oil and lubrication points (DA30
T2/T4/Stage 4……………………………………………… 6-4
Oil specification sheet (DA30 T2/T4/Stage 4……. 6-5
Filling capacities (DA30 T2/T4/Stage 4…………… 6-6
Lubrication schedule (DA40 T2/T4/Stage 4……… 6-7
Overview of oil and lubrication points
(DA40 T2/T4/Stage 4……………………………………. 6-8
Oil specification sheet (DA40 T2/T4/Stage 4……. 6-9
Filling capacities (DA40 T2/T4/Stage 4…………… 6-10
Composition of the fuel…………………………………. 6-11
Transmission oil list………………………………………. 6-12
Axles oil list…………………………………………………. 6-15
7. Maintenance………………………………………………. 7-1
Maintenance precautions……………………………… 7-3
Maintenance table……………………………………….. 7-5
Initial 100 Hours Service………………………………. 7-8
Initial 500 Hours Service………………………………. 7-12
8 Hours / Daily Service…………………………………. 7-17
40 Hours / Weekly Service……………………………. 7-25
500 Hours Service……………………………………….. 7-28
1000 Hours Service……………………………………… 7-43
2000 Hours Service……………………………………… 7-59
4000 Hours Service……………………………………… 7-68
Yearly recommended maintenance………………… 7-72
8. Technical Data…………………………………………… 8-1
Measurements…………………………………………….. 8-3
Engine……………………………………………………….. 8-4
Transmission………………………………………………. 8-4
Hydraulic system…………………………………………. 8-5
Tyre pressures…………………………………………….. 8-5
Electrical system…………………………………………. 8-6
Bulbs…………………………………………………………. 8-7
Metering conversion table…………………………….. 8-7
Tool kit content (standard)…………………………….. 8-7
Tool kit content (optional)……………………………… 8-7
Rimpull Performance……………………………………. 8-8
Graph of altitude power reduction
DA30 T2/T4/Stage 4…………………………………….. 8-10
Graph of altitude power reduction
DA40 T2/T4/Stage 4…………………………………….. 8-11
Engine and retarder brake capacity chart……….. 8-12
Torque limits for bolts……………………………………. 8-13
Reference information………………………………….. 8-13
Consumable parts……………………………………….. 8-13
Product signs………………………………………………. 8-14
Periodic service…………………………………………… 8-16
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]