Daewoo Doosan DL220-3 Wheel Loader Operation & Maintenance Manual 950106-00988ANA-1 – PDF DOWNLOAD

Description

Daewoo Doosan DL220-3 Wheel Loader Operation & Maintenance Manual 950106-00988ANA-1 – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL220-3 Wheel Loader Operation & Maintenance Manual 950106-00988ANA-1 – PDF DOWNLOAD

Foreword:

• This Operation and Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment.
• READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
• Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor.
• This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard.
• Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.

Intended Use:

• The machine is intended to be used under normal conditions for applications described in this manual.
• If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use.
• Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual.
• Contact your DOOSAN distributor for further information.

Engine:

• DL220-3 has a Doosan DL06K 5.9 liter engine.
• The engine has intercooling and is fitted with common rail system.
• The common rail system is positioned at an angle above the pistons and are controlled by the camshaft and a engine management system (EMS).
• The cylinder head covers all cylinders. The accelerator position is transferred electrically from accelerator pedal.

Electrical System:

• The machine has three control units.
• The Gauge Panel provides the operator with information and is integrated with the display unit, warning lights and instruments.
• The Vehicle Controller (for the machine) receives signals from sensors on the machine and these are transmitted to the Gauge Panel. The E-ECU controls the engine.

TABLE OF CONTENTS:

Daewoo Doosan DL220-3 Wheel Loader Operation & Maintenance Manual 950106-00988ANA-1 – PDF DOWNLOAD

Foreword …………………………………………………………………………1-1
CE Marking, EMC Directive ……………………………………………………… 1-3
Communication Equipment Installation………………………………………. 1-4
Product Plates………………………………………………………………………… 1-5
Safety Messages ……………………………………………………………………. 1-6
AEM Safety Manual
(North America Only) ………………………………………………………………. 1-7
Federal Emission Control Systems……………………………………………. 1-8
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Transportation………………………………………………………………………. 1-25
Operation …………………………………………………………………………….. 1-27
Maintenance ………………………………………………………………………… 1-45
Environment and Circumstances …………………………………………….. 1-59
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Steering Console and Pedals …………………………………………………… 2-5
Front Instrument Panel ………………………………………………………….. 2-16
Multifunction Gauge and Graphic Information Display………………… 2-21
Right Side Switch Panel…………………………………………………………. 2-50
Various Cabin Locations ………………………………………………………… 2-65
Heater and Air Conditioner Operation………………………………………. 2-71
Stereo/CD Player (Optional) …………………………………………………… 2-77
Seat Adjustment Mechanical Suspension (Standard)………………… 2-78
Seat Adjustment W/Air Suspension and Heater ………………………… 2-81
Seat Belt ……………………………………………………………………………… 2-83
Door Side Latch ……………………………………………………………………. 2-84
Arm Rest……………………………………………………………………………… 2-85
Fuse Box/Relay…………………………………………………………………….. 2-86
Wheel Chocks………………………………………………………………………. 2-89
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Machine Travel …………………………………………………………………….. 3-22
If Engine Stalls While Traveling ………………………………………………. 3-25
Working in Water ………………………………………………………………….. 3-25
Towing ………………………………………………………………………………… 3-26
F/R (Forward/Reverse) Travel Control System………………………….. 3-28
Machine Shut Down………………………………………………………………. 3-29
Operation of Attachment ………………………………………………………… 3-31
Bucket Angle Indicator …………………………………………………………… 3-31
Adjustment of Bucket Position Switch………………………………………. 3-32
Operation Under Abnormal Conditions …………………………………….. 3-33
Long Term Storage ……………………………………………………………….. 3-38
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, Coolant …………………………………………………….. 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Fluid Capacities ……………………………………………………………………. 4-30
Lubrication and Service Chart…………………………………………………. 4-31
Maintenance Intervals……………………………………………………………. 4-34
10 Hour / Daily Service ………………………………………………………….. 4-36
50 Hour / Weekly Service ………………………………………………………. 4-44
250 Hour / Monthly Service…………………………………………………….. 4-50
500 Hour / 3 Month Service ……………………………………………………. 4-59
1,000 Hour / 6 Month Service …………………………………………………. 4-64
1,500 Hour / 9 Month Service …………………………………………………. 4-73
2,000 Hour / Yearly Service ……………………………………………………. 4-75
4,500 Hour / Biennial Service …………………………………………………. 4-82
12,000 Hour / 6 Year Service………………………………………………….. 4-83
Standard Bolt Torque Chart ……………………………………………………. 4-84
Electrical System ………………………………………………………………….. 4-85
Engine Cooling System………………………………………………………….. 4-86
Handling of Accumulator………………………………………………………… 4-89
Fuel Transfer Pump (Optional) ……………………………………………….. 4-91
Hydraulic Pressure Checks…………………………………………………….. 4-94
Long Term Storage ……………………………………………………………….. 4-98
Parking Brake Adjustment ……………………………………………………… 4-99
Severe Conditions Maintenance ……………………………………………. 4-101
Tires ………………………………………………………………………………….. 4-102
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5

DAEWOO DOOSAN DL220-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL 950106-00988ANA-1 – PDF DOWNLOAD:

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