Daewoo Doosan Mega 130 160 160TC Operation Maintenance Manual 022-00013BE PDF

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Daewoo Doosan Mega 130160160TC Operation and Maintenance Manual 022-00013BE – PDF DOWNLOAD

• Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
• It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
• Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item.

TO THE OPERATOR OF A DAEWOO WHEEL LOADER

Improper use of wheel loader could cause serious injury or death. Before operating wheel loader, or performing maintenance, operator or technician must read and understand entire Operation and Maintenance Manual. Any operation, maintenance, traveling or shipping methods that do not follow safety guidelines printed in this Manual could cause serious injury or death
Please respect the importance of taking responsibility for your own safety, and that other people who may be affected by your actions.

Safety information on the following pages is organized into the following topics.

1. “General Safety Essentials” on page 1-2
2. “Location of Safety Labels” on page 1-3
3. “Unauthorized Modifications” on page 1-12
4. “Work-Site Precautions” on page 1-12
5. “Operation” on page 1-14
6. “Equipment” on page 1-19
7. “Maintenance” on page 1-23
8. “Shipping and Transportation” on page 1-26

GENERAL SAFETY ESSENTIALS ACCESSORY APPLICATIONS

Wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other object handling, contact Daewoo. Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation). Do not use machine for activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in approved configuration

LOCATION OF SAFETY LABELS

Always keep these labels clean. If they are lost or damaged, attach them again or replace them with a new label. Make sure replacement parts have current labels. There are other labels in addition to safety labels that follow so handle them in the same way. Safety labels may be available in languages other than English. To find out what labels are available, contact your Daewoo distributor.

TABLE OF CONTENTS:

Daewoo Doosan Mega 130160160TC Operation and Maintenance Manual 022-00013BE – PDF DOWNLOAD

Safety …………………………………………………………………………………….. 1-1
To the Operator of a Daewoo Wheel Loader ………………………………………..1-1
General Safety Essentials …………………………………………………………………1-2
Location of Safety Labels ………………………………………………………………….1-3
Unauthorized Modifications……………………………………………………………..1-12
Work-Site Precautions…………………………………………………………………….1-12
Operation………………………………………………………………………………………1-14
Equipment …………………………………………………………………………………….1-19
Maintenance………………………………………………………………………………….1-23
Shipping and Transportation ……………………………………………………………1-25
Operating Controls …………………………………………………………………. 2-1
Component Locations ………………………………………………………………………2-2
Control Identification…………………………………………………………………………2-6
Steering Console and Pedals …………………………………………………………….2-7
Front Instrument Panel ……………………………………………………………………2-14
Transmission Display………………………………………………………………………2-22
Right Side Switch Panel ………………………………………………………………….2-23
Various Cabin Locations………………………………………………………………….2-31
Heater and Air Conditioner Operation ……………………………………………….2-35
Stereo…………………………………………………………………………………………..2-40
Seat Adjustment …………………………………………………………………………….2-44
Seat Belt……………………………………………………………………………………….2-46
Door Side Latch……………………………………………………………………………..2-47
Fuse Box/Relay ……………………………………………………………………………..2-48
Window Glass Breaking Tool……………………………………………………………2-51
Operation ……………………………………………………………………………….. 3-1
Instrument Panel Control Functions ……………………………………………………3-1
New Machine Break-in Procedures…………………………………………………….3-1
Engine Start and Stop ………………………………………………………………………3-2
Machine Travel ………………………………………………………………………………3-11
Machine Shutdown…………………………………………………………………………3-13
Additional Braking ………………………………………………………………………….3-15
Boom Raise Kickout ……………………………………………………………………….3-16
Bucket Angle Indicator ……………………………………………………………………3-16
Adjustment of Bucket Position Switch ……………………………………………….3-17
Towing Machine……………………………………………………………………………..3-18
If Engine Stalls While Traveling ………………………………………………………..3-19
Allowable Water Depth ……………………………………………………………………3-19
Inspection, Maintenance and Adjustment ………………………………… 4-1
Preventive Maintenance ……………………………………………………………………4-1
Maintenance Intervals ………………………………………………………………………4-3
Table of Recommended Lubricants …………………………………………………….4-5
Fluid Capacities……………………………………………………………………………….4-7
10 Hour / Daily Service …………………………………………………………………….4-8
50 Hour / Weekly Service………………………………………………………………..4-15
150 Hour Service …………………………………………………………………………..4-27
200 Hour Service …………………………………………………………………………..4-28
250 Hour / Monthly Service……………………………………………………………..4-30
500 Hour / 3 Month Service …………………………………………………………….4-34
1,000 Hour / 6 Month Service ………………………………………………………….4-39
1,500 Hour / 9 Month Service ………………………………………………………….4-48
2,000 Hour / Annual Service ……………………………………………………………4-50
12,000 Hour / Six Year Service ………………………………………………………..4-52
Severe Conditions Maintenance……………………………………………………….4-53
General Maintenance……………………………………………………………………..4-54
Brake Adjustment …………………………………………………………………………..4-57
Check Hydraulic Pressures ……………………………………………………………..4-58
Tires and Wheels …………………………………………………………………………..4-62
Electrical System……………………………………………………………………………4-63
Bolt Torque Chart …………………………………………………………………………..4-64
022-00013BE Operation and Maintenance Manual Table of Contents III
Long Term Storage…………………………………………………………………………4-65
Transportation………………………………………………………………………… 5-1
Loading Machine On a Trailer ……………………………………………………………5-1
Summary of Safety Precautions for Lifting …………………………………………..5-2
Troubleshooting ……………………………………………………………………… 6-1
Engine ……………………………………………………………………………………………6-1
Hydraulic System …………………………………………………………………………….6-2
Travel System………………………………………………………………………………….6-4
Steering………………………………………………………………………………………….6-9
Braking …………………………………………………………………………………………6-10
Electrical System……………………………………………………………………………6-10
Specifications…………………………………………………………………………. 7-1
Mega 160 (S/N 1021 thru 2000)…………………………………………………………7-1
Mega 160 (S/N 2001 and Up) ……………………………………………………………7-8
Mega 160TC (S/N 1001 thru 2000) …………………………………………………..7-12
Mega 160TC (S/N 2001 and Up)………………………………………………………7-18
Mega 130 (S/N 1003 and Up) ………………………………………………………….7-23
Material Weight ……………………………………………………………………………..7-28
Index………………………………………………………………………………………. 8-1
DAEWOO DOOSAN MEGA 130160160TC OPERATION AND MAINTENANCE MANUAL 022-00013BE – PDF DOWNLOAD:

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