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Daewoo Doosan Mega 200-V Shop Manual 023-00055BE – PDF DOWNLOAD

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Daewoo Doosan Mega 200-V Shop Manual 023-00055BE – PDF DOWNLOAD

Mega 200-V
Shop Manual
023-00055BE
Serial Number 1001 thru 3000
(Tier I & II)

 

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Description

Daewoo Doosan Mega 200-V Shop Manual 023-00055BE – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan Mega 200-V Shop Manual 023-00055BE – PDF DOWNLOAD

Mega 200-V
Shop Manual
023-00055BE
Serial Number 1001 thru 3000
(Tier I & II)
  • DOOSAN reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
  • It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
  • Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item.
GENERAL SAFETY ESSENTIALS :
ACCESSORY APPLICATIONS:
  • This wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other object handling, contact DOOSAN. Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation).
  • Do not use machine for activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in approved configuration.

LOCATION OF SAFETY LABELS:

  • Location of safety labels (decals) can vary from unit to unit. Refer to appropriate Operation and Maintenance Manual, and Parts Manual for your unit. There are several specific warning signs on this machine.
  • The exact location of hazards and the description of the hazards are reviewed in the appropriate Operation and Maintenance Manual. Please become familiarized with all warning signs. Make sure that all of the warning signs are legible.
  • Clean the warning signs or replace the warning signs if you cannot read the words. Replace the illustrations if the illustrations are not visible. When you clean the warning signs, use a cloth, water and soap.
  • Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs. Solvents, gasoline, or other harsh chemicals could loosen the adhesive that secures the warning sign. Loose adhesive will allow the warning sign to fall off.
  • Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part.

UNAUTHORIZED MODIFICATIONS :

  • Any modification made without authorization or written approval from DOOSAN can create a safety hazard, for which the machine owner must be held responsible. For safety’s sake, replace all OEM parts with the correct authorized or genuine DOOSAN part.
  • For example, not taking the time to replace fasteners, bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critical assemblies is dangerously compromised.

TABLE OF CONTENTS:

Daewoo Doosan Mega 200-V Shop Manual 023-00055BE – PDF DOWNLOAD

Publication Request for Proposed Revision.......................................................................  7
Safety..........................................................................................................  9
	Wheel Loader Safety S0103010K............................................................................... 11
		To the Operator of a DOOSAN Daewoo Wheel Loader......................................................... 13
			Learn Signal Words Used with Safety Alert Symbol.................................................... 15
		General Safety Essentials............................................................................... 16
			Accessory Applications.............................................................................. 16
		Location of Safety Labels............................................................................... 16
		Unauthorized Modifications.............................................................................. 16
		General Hazard Information.............................................................................. 17
			Safety Rules........................................................................................ 17
			Safety Features..................................................................................... 17
			Inside Operator's Compartment....................................................................... 18
			Clothing and Personal Protective Items.............................................................. 18
			Breathing Masks, Ear Protection May Be Required..................................................... 19
			Vibration Level Information......................................................................... 19
			Asbestos Dust Hazard Prevention..................................................................... 19
			Mounting and Dismounting............................................................................ 20
			Fuel, Oil and Hydraulic Fluid Fire Hazards.......................................................... 20
			Precautions When Handling Fluids at High Temperature................................................ 21
			Injury from Work Equipment.......................................................................... 21
			Fire Extinguisher and First Aid Kit................................................................. 22
			Protection from Falling or Flying Objects........................................................... 22
			Install Additional Safety Equipment If Conditions Require........................................... 23
			Maintain Standard Safety Equipment in Good Condition................................................ 23
			Attachment Precautions.............................................................................. 24
			Accumulator......................................................................................... 24
			Engine Ventilation.................................................................................. 24
		Before Starting Engine.................................................................................. 25
			Work Site Precautions............................................................................... 25
			Checks Before Starting Engine....................................................................... 26
			Engine Starting..................................................................................... 26
			Before Operating Machine............................................................................ 27
		Machine Operation....................................................................................... 28
			Operate While Seated at Operator's Station ONLY..................................................... 28
			Seat Belts Must Be Used at All Times................................................................ 28
			Movement Alarms..................................................................................... 28
			Travel Precautions.................................................................................. 29
			Sloping Terrain Requires Caution.................................................................... 29
			Avoid High Voltage Cables........................................................................... 30
			Before Starting to Dig, Contact Authorities......................................................... 30
			Be Aware of Height Obstacles........................................................................ 30
			Use Care on Loose Support........................................................................... 30
			Use Solid Support Blocking.......................................................................... 31
			Digging Beneath Overhangs........................................................................... 31
			Digging Beneath Wheel Loader........................................................................ 31
			Stay Alert for People Moving Through Work Area...................................................... 31
			Be Aware of and Conform to Local Regulations........................................................ 31
			Never Use Ether Starting Aids....................................................................... 32
			Observe General Safety Rules........................................................................ 32
			Take Time to Provide Good Visibility................................................................ 32
			Keep "Pinch Point" Areas Clear  Use Caution in Reverse............................................. 33
			Operate Carefully on Snow and Ice and in Very Cold Temperatures..................................... 33
			Parking Machine..................................................................................... 33
			Shutdown Control Functions.......................................................................... 34
			Never Let Anyone Ride on Attachment................................................................. 34
		Maintenance............................................................................................. 35
			Use Warning Tag During Service...................................................................... 35
			clean Before Inspection or Maintenance.............................................................. 35
			Proper Tools........................................................................................ 36
			Use of Lighting..................................................................................... 36
			Fire Prevention and Explosion Prevention............................................................ 36
			Burn Prevention..................................................................................... 37
			Welding Repairs..................................................................................... 38
			Precautions for Removal, Installation, and Storage of Attachments................................... 38
			Precautions When Working on Machine................................................................. 39
			Lock Inspection Covers.............................................................................. 39
			Crushing Prevention and Cutting Prevention.......................................................... 39
			Do Not Run Engine If Repairs or Work Are Being Performed Alone...................................... 39
			Always Use Adequate Equipment Supports and Blocking................................................. 40
			Do Not Work on Hot Engines or Hot Cooling or Hydraulic Systems...................................... 40
			Hydraulic Cylinder Seals Require Periodic Replacement............................................... 40
			Highpressure Hydraulic Lines Can Store a Great Deal of Energy...................................... 40
			Precautions with Highpressure Line, Tubes and Hoses................................................ 41
			Obtain Immediate Medical Attention if Pressurized Oil Pierces Skin.................................. 41
			Use Correct Replacement Fasteners Tightened to Proper Torque........................................ 42
			Safety Critical Parts Must Be Replaced Periodically................................................. 42
			Dispose of All Petroleum Based Oils and Fluids Properly............................................. 42
			Check Tire Pressure and Condition................................................................... 42
		Battery................................................................................................. 43
			Battery Hazard Prevention........................................................................... 43
			Disconnect Batteries Before Electrical Service or Electrical Welding................................ 43
			Use Low Heat Portable Lighting...................................................................... 44
			Boost Starting or Charging Engine Batteries......................................................... 44
		Towing.................................................................................................. 45
			Precautions When Towing............................................................................. 45
		Shipping and Transportation............................................................................. 46
			Obey State and Local OvertheRoad Regulations...................................................... 46
			Summary of Safety Precautions for Lifting........................................................... 46
Specifications.................................................................................................. 47
	Specifications for Mega 200-V S0203100C..................................................................... 49
		Component Locations..................................................................................... 52
		General Specifications.................................................................................. 56
		Engine Performance Curves............................................................................... 58
		Working Range and Dimensions............................................................................ 60
		Working Capacities...................................................................................... 63
			Bucket Capacity..................................................................................... 63
			Tipping Load........................................................................................ 63
		Material Weight......................................................................................... 63
			Approximate Weight of Workload Materials............................................................ 63
General Maintenance............................................................................................. 67
	General Maintenance Procedures S0302000..................................................................... 69
		Welding Precautions and Guidelines...................................................................... 71
		Hydraulic System  General Precautions.................................................................. 72
		Maintenance Service and Repair Procedure................................................................ 73
			General Precautions................................................................................. 73
		Hydraulic System Cleanliness and Oil Leaks.............................................................. 74
			Maintenance Precautions for Hydraulic System Service................................................ 74
			Oil Leakage Precautions............................................................................. 74
		Cleaning and Inspection................................................................................. 75
			General Guidelines.................................................................................. 75
			Bearing inspection.................................................................................. 76
				Normal Bearing.................................................................................. 77
				Bent Cage....................................................................................... 77
				Galling......................................................................................... 77
				Abrasive Step Wear.............................................................................. 78
				Etching......................................................................................... 78
				Misalignment.................................................................................... 78
				Indentations.................................................................................... 78
				Fatigue Spalling................................................................................ 79
				Brinelling...................................................................................... 79
				Cage Wear....................................................................................... 79
				Abrasive Roller Wear............................................................................ 79
				Cracked Inner Race.............................................................................. 80
				Smears.......................................................................................... 80
				Frettage........................................................................................ 80
				Heat Discoloration.............................................................................. 81
				Stain Discoloration............................................................................. 81
	Standard Torques S0309000................................................................................... 83
		Torque Values for Standard Metric Fasteners............................................................. 85
		Torque Values for Standard U.S. Fasteners............................................................... 86
		Type 8 Phosphate Coated Hardware........................................................................ 88
		Torque Values for Hose Clamps........................................................................... 89
		Torque Values for Split Flanges......................................................................... 90
		Torque Wrench Extension Tools........................................................................... 91
			Torque Multiplication............................................................................... 91
			Other Uses for Torque Wrench Extension Tools........................................................ 92
			Tightening Torque Specifications (Metric)........................................................... 92
				I. "Loctite" Fastener Adhesives................................................................. 93
				II. "Loctite" Pipe Thread Sealant............................................................... 93
				III. "Loctite" gasket/flange sealer............................................................. 93
				IV. "Loctite" retaining compounds............................................................... 94
				V. "Loctite" Adhesives.......................................................................... 94
Upper Structure................................................................................................. 95
	Counterweight S0403030K..................................................................................... 97
		Specifications.......................................................................................... 99
		Counterweight........................................................................................... 99
	Fuel Transfer Pump S0405500.................................................................................101
		General Description.....................................................................................103
			Theory of Operation.................................................................................103
		Troubleshooting.........................................................................................104
		Replacement of Rotor and Vane...........................................................................104
		Replacement of Rear Cover...............................................................................105
		Replacement of Armature.................................................................................106
	Hydraulic Oil Tank S0406060C................................................................................107
		General Description.....................................................................................109
			Parts List (M200V).................................................................................109
			Parts List (M250V).................................................................................111
			Specifications......................................................................................113
Lower Structure and Chassis.....................................................................................115
	Center Joint (Articulation Joint) S0502040C.................................................................117
		General Description.....................................................................................119
			Maintenance Standard................................................................................120
Engine and Drive Train..........................................................................................123
	Axle (Clark-Hurth / Dana) S0602200C.........................................................................125
		Introduction............................................................................................128
		General Description.....................................................................................129
			Outline.............................................................................................129
			Differential (Standard).............................................................................132
				Differential Operation..........................................................................132
			Self Locking Differential...........................................................................133
		Troubleshooting.........................................................................................134
		Special Tools...........................................................................................137
		Clark-Hurth / Dana Axle Identification..................................................................140
			Maintenance and Lubrication.........................................................................141
			Brake Disk..........................................................................................141
				Wear Check and Replacement......................................................................141
				Adjustment of Brake Disk Gap....................................................................142
			Safety Brake........................................................................................144
				Adjustment of Safety Brake......................................................................148
			Wheel Hub...........................................................................................150
			Planetary Reduction Gears...........................................................................154
			Bevel Pinion Support (Rear Axle)....................................................................156
			Self Locking Differential...........................................................................163
	Parking Brake (DANA) S0603005K..............................................................................167
		Front Axle Housing......................................................................................169
		Parking Brake...........................................................................................170
			Front Axle Parking Brake Emergency Release..........................................................170
			Applying Parking Brake..............................................................................171
			Releasing Parking Brake.............................................................................172
	Air Conditioner S0605050K...................................................................................173
		General Description.....................................................................................175
		Refrigerant Circulation.................................................................................176
		Control Panel...........................................................................................178
		Control Specifications..................................................................................179
		Temperature Level Control and Display...................................................................180
		Air Discharge According to Path Selection...............................................................181
			Vent................................................................................................181
			Foot................................................................................................182
			Defroster...........................................................................................183
		Airconditioning System Circuit Diagram.................................................................184
		Troubleshooting.........................................................................................186
			Refrigerant Pressure Check..........................................................................186
		Weight of R134a Gas Used In Machines....................................................................189
		Refrigerant System Repairs..............................................................................191
			Refrigerant Safe Handling Procedures................................................................191
			Repair and Replacement Procedure....................................................................192
			Refrigerant Recovery................................................................................194
			Vacuuming Refrigerant System........................................................................194
			Leakage Check.......................................................................................196
			Refrigerant Charging................................................................................196
			Inspecting System for Leakage.......................................................................198
	Transmission and Torque Converter (ZF4WG-160) S0607110C....................................................199
		Drive Train Description.................................................................................203
		Transmission and Torque Converter.......................................................................204
			Powershift Transmission.............................................................................205
			Transmission Control................................................................................205
			Schedule of Measuring Points and Connection 4WG-160.................................................207
			Oil Circuit Diagram 4WG - 160 Forward 1st Speed.....................................................209
		Transmission Electric Components........................................................................211
			TCU (Transmission Control Unit).....................................................................212
			Transmission Control Valve..........................................................................212
			Transmission Oil Temperature Sensor.................................................................213
			Engine Pickup Sensor................................................................................213
			Central Gear Pickup Sensor..........................................................................213
			Turbine Pickup Sensor...............................................................................214
			Output Speed Sensor.................................................................................214
			Shift Lever Switch (DW-3)...........................................................................214
			Auto Selector Switch................................................................................216
			Display.............................................................................................216
		Transmission Electrical Circuits........................................................................217
			T/M Controller Circuit..............................................................................217
			Traveling Circuits..................................................................................218
				Neutral.........................................................................................218
				Forward First Gear..............................................................................219
				Forward Second Gear.............................................................................220
				Forward Third Gear..............................................................................221
				Forward Fourth Gear.............................................................................222
				Reverse First Gear..............................................................................223
				Reverse Second Gear.............................................................................224
				Reverse Third Gear..............................................................................225
			Downshift...........................................................................................226
				Overview........................................................................................226
				Kick-down: Forward Second Gear to Forward First Gear (Auto Selector Switch "O"- Manual Mode)....227
				Downshift (Auto Selector Switch "I" - Auto Mode)................................................228
			Transmission Cut Off................................................................................229
		Installation View.......................................................................................230
			Inner Section.......................................................................................230
			Front View..........................................................................................232
			Side View...........................................................................................233
			Rear View...........................................................................................234
		Special Tools...........................................................................................235
			Engine Connection...................................................................................235
			Input...............................................................................................236
			Gearbox Housing.....................................................................................237
			Coupling............................................................................................238
				Coupling K1.....................................................................................238
				Coupling K2.....................................................................................239
				Coupling K4.....................................................................................240
				Coupling KV.....................................................................................241
				Coupling KR.....................................................................................242
			Output..............................................................................................243
			Gearshift System....................................................................................244
			Pressure Regulator..................................................................................247
			Pressure Oil Pump...................................................................................248
			Filter..............................................................................................249
			Oil Pipes...........................................................................................250
		Hydraulic Control Unit (HSG-94).........................................................................251
			Disassembly.........................................................................................252
			Reassembly..........................................................................................255
		Powershift Transmission.................................................................................262
			Disassembly.........................................................................................262
				Remove Filter Unit..............................................................................262
				Remove Hydraulic Control Unit (HGS-94) and Duct Plate from Gearbox Housing......................263
				Remove and Dismantle Converter Safety Valve.....................................................263
				Engine Connection - Converter...................................................................264
				Remove Transmission Pump........................................................................267
				Converter Pressure Valve........................................................................268
				Remove Outputs Input and Clutches...............................................................269
				Dismantle Clutch KV and KR......................................................................274
				Dismantle Clutch K1. K2 and K3..................................................................276
				Dismantle Clutch K4.............................................................................278
				Dismantle Input Shaft...........................................................................279
			Reassembly..........................................................................................280
				Mount Oil Pipes.................................................................................280
				Plate Pack KV and KR............................................................................286
				Reassemble Clutches K1, K2 and K3...............................................................291
				Reassemble Clutch K4............................................................................296
				Preassemble Input Shaft.........................................................................302
				Install Preassembled Output Shaft and Clutches..................................................304
				Output..........................................................................................307
				Converter Pressure Valve........................................................................310
				Oil Feed Housing - Transmission Pump............................................................311
				Converter Safety Valve..........................................................................314
				Attaching Duct Plate............................................................................315
				Attaching Hydraulic Control Unit................................................................315
				Filter..........................................................................................317
				Speed Sensor and Inductive Transmitter..........................................................318
	Transmission Error Codes (ZF) S0607900C.....................................................................321
		Introduction............................................................................................324
		Abbreviations...........................................................................................324
		Display.................................................................................................324
			Description of Fault Codes..........................................................................325
		Display During Operation................................................................................326
		Definition of Operating Modes...........................................................................328
			Normal..............................................................................................328
			Substitute Clutch Control...........................................................................328
			Limphome...........................................................................................328
			Transmission shut Down..............................................................................328
			TCU Shut Down.......................................................................................328
		Clutch Pack and Solenoid Valve Crossreference Table....................................................329
		Table of Fault Codes....................................................................................330
		Table of Fault Codes  ERGOControl.....................................................................352
		Measurement of Resistance at Actuator/ sensors and Cable................................................355
			Actuator............................................................................................355
			Cable...............................................................................................355
Hydraulics......................................................................................................357
	Hydraulic System S0702035K..................................................................................359
		Hydraulic System........................................................................................361
			Oil Circulation Routes..............................................................................361
			Main Hydraulic Circuit..............................................................................361
		Brake System............................................................................................362
		Service Brake...........................................................................................362
			General Description (Brake Line)....................................................................362
				Service Brake Line..............................................................................362
				Safety System and Alarm System..................................................................362
			Service Brake Hydraulic System......................................................................363
				When Brake Pedal Is Released....................................................................364
				When Brake Pedal Is Applied.....................................................................365
				Accumulator Operation...........................................................................366
	Accumulator S0703010K.......................................................................................367
		General Description.....................................................................................369
			Specifications......................................................................................370
	Cylinders S0705015K.........................................................................................373
		General Description.....................................................................................375
			Theory of Operation.................................................................................376
			Parts List..........................................................................................378
				Bucket Hydraulic Cylinder.......................................................................378
				Lift Hydraulic Cylinder.........................................................................380
				Steering Hydraulic Cylinder.....................................................................382
		Troubleshooting, Testing and Adjustment.................................................................384
		Disassembly.............................................................................................388
		Cleaning and Inspection (Wear Limits and Tolerances)....................................................390
		Reassembly..............................................................................................391
	Fan Drive Hydraulic Motor (Haldex) S0707110C................................................................399
		General Description.....................................................................................402
			Theory of Operation.................................................................................402
				Mega 200V......................................................................................402
				Mega 250V......................................................................................404
			Parts List..........................................................................................406
			Specifications......................................................................................407
		Troubleshooting, Testing and Adjustment.................................................................408
		Tools Required..........................................................................................408
		Disassembly.............................................................................................409
		Inspect Parts for Wear..................................................................................412
		General Information.....................................................................................413
		Reverse Shaft Rotation of Pump..........................................................................413
		Reassembly..............................................................................................414
	Main Pump (Parker) S0708510C................................................................................419
		General Description.....................................................................................422
			Principals of Working...............................................................................422
			Parts List..........................................................................................424
				Standard........................................................................................424
				Low Noise Option Kit............................................................................426
	Brake Pedal Valve S0709260C.................................................................................429
		General Description.....................................................................................431
			Theory of Operation.................................................................................431
			Specification.......................................................................................432
		Brake System............................................................................................433
			Brake and pilot supply valve........................................................................433
			Brake, pilot and fan motor supply valve.............................................................434
		Brake, Pilot and Fan Motor Supply Valve.................................................................435
			Standard............................................................................................435
			Specifications......................................................................................436
			Option..............................................................................................437
			Specifications......................................................................................438
	Main Control Valve (Husco) S0709457C........................................................................441
		General Description.....................................................................................443
		Specifications..........................................................................................445
		Operation...............................................................................................446
			Neutral.............................................................................................446
			Bucket/option Spool Operation.......................................................................446
			Boom Spool Operation................................................................................447
				Boom Float......................................................................................447
			Relief Valve........................................................................................447
				Main Relief Valve...............................................................................447
				Port Relief Valve...............................................................................447
			Operation (Main Relief Valve).......................................................................448
				Operation in Inoperative State..................................................................448
				Operation (A)...................................................................................448
				Operation (B)...................................................................................448
			Operation (Port Relief Valve).......................................................................449
				In the Inoperative State........................................................................449
				Operation (A)...................................................................................449
				Operation (B)...................................................................................449
				Operation (C)...................................................................................450
				Sucking Operation...............................................................................450
	Pilot Control Valve S0709478C...............................................................................451
		General Description.....................................................................................453
			Pilot Valve Operation...............................................................................453
			Standard............................................................................................454
			Option..............................................................................................456
		Pilot System............................................................................................458
			Mega 200-V..........................................................................................459
			Mega 250-V..........................................................................................460
	Priority Valve S0709650.....................................................................................461
		General Description.....................................................................................463
			Theory of Operation.................................................................................463
			Parts List..........................................................................................465
			Specifications......................................................................................466
		Special Tools...........................................................................................466
		Disassembly.............................................................................................466
		Cleaning and Inspection (Wear Limits and Tolerances)....................................................468
		Reassembly..............................................................................................469
	Power Steering Unit S0709705C...............................................................................473
		General Description.....................................................................................475
			Power Steering System...............................................................................475
				Power Steering Unit.............................................................................475
				Mega 200-V......................................................................................476
				Mega250-V.......................................................................................477
				Neutral Operation...............................................................................478
				Right Turn......................................................................................478
				Left Turn.......................................................................................478
			Gerotor Operation...................................................................................478
			Cushion Valve Operation.............................................................................479
				Function........................................................................................479
				Working Principle...............................................................................479
			Parts List..........................................................................................480
			Specifications......................................................................................481
		Special Tools...........................................................................................482
		Troubleshooting, Testing and Adjustment.................................................................484
		Disassembly.............................................................................................485
		Cleaning and Inspection.................................................................................489
		Reassembly..............................................................................................490
		Installation............................................................................................501
	Restriction Valve S0709752C.................................................................................503
		General Description.....................................................................................505
			Theory of Operation.................................................................................505
			Unloader Cartridge Identification...................................................................506
			Specifications......................................................................................507
	Hydraulic Schematic (Mega 200-V) S0793015C..................................................................509
		General Description.....................................................................................511
		Mega 200-V (Standard) (S/N 1001 thru 3000)..............................................................512
		Mega 200-V (Option) (S/N 1001 thru 3000)................................................................514
		Mega 200-V (S/N 3001 and Up)............................................................................516
Electrical System...............................................................................................519
	Electrical System S0802015C.................................................................................521
		Overview................................................................................................525
			Electric Wire Color.................................................................................525
		Electric Supply System..................................................................................526
		Engine Starting Circuit.................................................................................528
			Operation During Start Process......................................................................528
			Operation After Start Process (Mega 200-V)..........................................................530
			Operation After Start Process (Mega (250-V).........................................................531
		Engine Preheating System................................................................................532
			Mega 200-V / 250-V (Tier I).........................................................................532
			Mega 200-V / 250-V (Tier II)........................................................................536
				Principle of Operation..........................................................................536
		Engine Stop System......................................................................................540
			Operation In Engine Running Mode....................................................................540
			Operation In Engine Stop Mode.......................................................................542
		Charging System.........................................................................................544
		Monitoring System.......................................................................................545
			Instrument Panel....................................................................................546
			Function Check......................................................................................547
			Monitoring System Schematic.........................................................................548
				Mega 200-V......................................................................................548
				Mega 250-V......................................................................................550
			Operation...........................................................................................552
				Instruments.....................................................................................552
				Indicator Lights................................................................................554
				Initial Operation...............................................................................555
				Control Unit Operation..........................................................................556
				Characteristic of Operation.....................................................................557
		Windshield Wiper........................................................................................558
			Front windshield wiper..............................................................................558
				Front Windshield Wiper Circuit..................................................................558
			Rear Windshield wiper...............................................................................559
		Lighting System.........................................................................................562
			Light Circuit (Mega 200-V)..........................................................................562
			Light Circuit (Mega 250-V)..........................................................................566
		Emergency Steering System (Option)......................................................................569
			Block Diagram.......................................................................................569
			Emergency Steering System Components................................................................570
				Emergency Steering Timer........................................................................570
				Emergency Steering Pump.........................................................................571
				Emergency Steering Switch.......................................................................571
			Emergency Steering System Electric Circuit..........................................................572
		Electric Detent System..................................................................................573
			Electric Circuit....................................................................................573
			Boom Kick-out.......................................................................................574
			Return To Dig.......................................................................................575
				Proximity Switch................................................................................575
	Electrical Schematic (Mega 200-V) S0893015C.................................................................577
		General Description.....................................................................................579
		Mega 200-V (Tier I) (S/N 1001 thru 2000)................................................................580
		Mega 200-V (Tier II) (S/N 2001 thru 3000)...............................................................582
		Mega 200-V (S/N 3001 and Up)............................................................................584
Attachments.....................................................................................................587

DAEWOO DOOSAN MEGA 200-V SHOP MANUAL 023-00055BE – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

R.D

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