Daewoo Doosan MT27 MT30 (RS) Operation and Maintenance Manual MX159342 – PDF DOWNLOAD

Description

Daewoo Doosan MT27 MT30 (RS) Operation and Maintenance Manual MX159342 – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan MT27 MT30 (RS) Operation and Maintenance Manual MX159342 – PDF DOWNLOAD

• Doosan reserves the right to improve its products continuously, delivering the best possible product to the marketplace. These improvements can be implemented at any time with no obligation to change materials previously sold.
• It is recommended that consumers periodically contact their distributors for most recent documentation on purchased equipment. This documentation may include attachments and optional equipment not available in your machine’s package.
• Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item.

I.FOREWORD

INTRODUCTION.

This manual describes procedures for operating, handling, lubricating, maintenance, checking and adjustment. It will help the operator to realize peak performance through effective, economical and safe machine operation and maintenance.

1. Read this manual carefully before operating the machine.

2. Continue studying the manual until proper operating is completely converted into personal habit.

3. This manual describes the basic techniques. The operator skill will increase with correct knowledge of machine operation.

4. Operation, inspection and maintenance should be carefully carried out, and safety must be given first priority.

• The manufacturer can not be held responsible for damage or injury caused through improper handling, operation and utilization of the dump truck in other ways than those described in this manual.
• Nor can the manufacturer be held responsible for unauthorized modifications or the neglect of local or national government regulations.
• This Operating & Maintenance Manual may contain attachment and optional equipment that not are available in your area. Please consult your local MOXY dealer for those items you may require

GENERAL DESCRIPTION.

Moxy MT27 I MT30 are articulated, constant 6-wheel drive dump trucks suitable for earthmoving at sites, both on- and off-road condition as well as in-terrain travel. The wide range of optional equipment allows the dump truck to be applied in several different applications.

1. Dump body

2. Operator cab

3. Fuel tank

4. Engine bonnet

5. Head, parking and direction light

6. Hydraulic tank

7. Air cleaner

8. Rear frame

2. SAFETY INSTRUCTIONS

1. GENERAL PRECAUTIONS.

• See also Precautions for maintenance. Observe all rules, precautions and instructions related to each job and work site. Use suitable clothing, and safety shoes, helmet, gloves, etc if necessary. Use handrails and steps when entering and getting off the truck. Do not jump! Clean off grease, oil, snow and dirt to avoid slippery truck surfaces.
• Be aware of and confirm the presence of safety devices such as fire extinguisher, first aid kit, warning triangle, etc. Learn how to use them. Keep the cabin tidy and secure loose objects. Clean the windows, mirrors and lights and adjust mirrors to obtain best visibility. Check the site and determine dangerous areas.
• Take every precaution for safe operation to avoid accidents and dangerous incidents. Do not operate the truck if failures, damages or other discrepancies are detected

2. OPERATION PRECAUTIONS.

• Further details in Operating instructions. Before driving the dump truck, check that no persons or objects are in the area. Fasten the seat belt and be seated during travel.
• Standing up is dangerous! Concentrate and evaluate surroundings. Stop the dump truck if you are uncertain of operation safety. Slow driving is required to ensure that operation can be done without hazards, especially in curves, narrow roads, hills/cliffs, bumpy or slippy ground, or if the visibility is restricted.
• Pay attention and keep a safe distance from other vehicles and nearby people. Be sure that no persons or objects are situated in the articulation area before turning or behind the truck before reversing or tipping.

3. MACHINE TURNING.

This articulated dump truck has two frames and the design allows unrestricted turning between front and rear chassis. Overturn of one frame while the other remains is possible.

It is possible that the operator will not receive warning signs of an overturn, therefore:

1. A void high speed turning and hard braking in curves.

2. Reduce speed, avoid sudden turning if travelling across slopes is necessary.

3. The rear chassis stability decreases when tipping. Be alert when body is raised. Do not travel with raised body

TABLE OF CONTENTS:

Daewoo Doosan MT27 MT30 (RS) Operation and Maintenance Manual MX159342 – PDF DOWNLOAD

CONTENTS
1. Foreword …………………………………………….. 1-4
2. Safety instructions ……………………………….. 2-1 – 2-14
3. Operating controls ………………………………. 3-1 – 3-20
Dashboard ……………………………………………. 3-3
Instruments …………………………………………… 3-4
Warning/ Indicator lights ………………………. 3-7
Switches ………………………………………………. 3-9
Controls ……………………………………………….. 3-12
Other cabin equipment …………………………… 3-18
4. Running in period ……………………………….. 4-1 – 4-6
Running in operation …………………………….. 4-3
Running in services ……………………………….. 4-4
5. Operating instructions …………………………. 5-1 – 5-22
Starting the engine ………………………………… 5-3
Operating the machine …………………………… 5-4
Stopping the engine ………………………………. 5-12
Parking the machine ………………………………. 5-12
Loading and tipping ………………………………. 5-13
Tyre handling ……………………………………….. 5-14
Cold weather ………………………………………… 5-15
Long term storage …………………………………. 5-15
Battery power aid ………………………………….. 5-16
Towing the machine ………………………………. 5-16
External air filling …………………………………. 5-17
Manual release of parking brake ……………… 5-17
Tyre filling point …………………………………… 5-17
Trouble shooting …………………………………… 5-18
6. Lubricants …………………………………………… 6-1- 6-10
Lubrication schedule ……………………………… 6-3
Oil specification sheet ……………………………. 6-5
Filling capacities …………………………………… 6-6
Transmission oil list ………………………………. 6-7
7. Maintenance ……………………………………….. 7-1 – 7-34
Precautions for maintenance …………………… 7-3
Maintenance table …………………………………. 7-4
8 hours/ daily service ……………………………. 7-5
40 hours / weekly service ……………………….. 7-13
250 hours service ………………………………….. 7-15
500 hours service ………………………………….. 7-20
1000 hours service ………………………………… 7-23
2000 hours service ………………………………… 7-28
Maintenance when required ……………………. 7-31
8. Technical data …………………………………….. 8-1 – 8-14
Measurements ………………………………………. 8-3
Engine …………………………………………………. 8-4
Transmission ………………………………………… 8-4
Hydraulic system ………………………………….. 8-5
Air system ……………………………………………. 8-5
Tyre inflation ……………………………………….. 8-5
Electrical system …………………………………… 8-6
Metering conversion table ………………………. 8-7
Tool kit content …………………………………….. 8-7
Performance chart …………………………………. 8-8
Exhaust brake capacity chart ………………….. 8-9
Optional: Retarder brake capacity chart …… 8-10
Torque limit tables ………………………………… 8-11
Reference information ( fill in tables) ……….. 8-11
Periodic service (fill in tables) ………………… 8-12
Operating & Maintenance Manual
Need help? Contact: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M