DAEWOO DOOSAN WHEEL LOADER DL420-5 ROCO (NEW YORK BID-21CP) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Description

DAEWOO DOOSAN WHEEL LOADER DL420-5 ROCO (NEW YORK BID-21CP) Operation & Maintenance ManualSerial Number 10001 and Up – PDF DOWNLOAD

DESCRIPTION:

DAEWOO DOOSAN WHEEL LOADER DL420-5 ROCO (NEW YORK BID-21CP) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Foreword

• This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT. Keep this manual in the cabin so it is always available.
• If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment.
• Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts

SAFETY MESSAGES

Safety messages and safety decals included in this manual and on the machine provide instructions how to operate, service and maintain the machine. Safety messages and safety decals indicate potential hazards and describe safety precautions required to avoid hazards. Operator and maintenance personnel should read and understand these safety messages and decals before beginning operation or maintenance.

Signal Words

The signal words “DANGER”, “WARNING”, “CAUTION” are used throughout safety messages and safety decals in this manual or on the machine. They indicate an existence of, and the relative seriousness of, a hazard. All three indicate that a safety risk is involved. Observe the precautions indicated whenever a Safety Alert Symbol is present, no matter which signal word appears next to it.

PRODUCT INFORMATION

Intended Use The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.

Machine Capacity

Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury. Contact your DOOSAN distributor for further information

Engine and Emission Control System Maintenance

Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This includes proper inspection and maintenance of the machine’s emission control system. This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system

TABLE OF CONTENTS:

DAEWOO DOOSAN WHEEL LOADER DL420-5 ROCO (NEW YORK BID-21CP) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Foreword …………………………………………………………………………0-1
Safety Messages ……………………………………………………………………. 0-2
AEM Safety Manual
(North America Only) ………………………………………………………………. 0-3
Product Information…………………………………………………………………. 0-4
Product Identification ………………………………………………………………. 0-5
Federal Emission Control Systems……………………………………………. 0-6
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Operation …………………………………………………………………………….. 1-25
Maintenance ………………………………………………………………………… 1-40
Transportation………………………………………………………………………. 1-56
Environment and Circumstances …………………………………………….. 1-58
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-5
Steering Console and Pedals …………………………………………………… 2-6
Gauges ……………………………………………………………………………….. 2-16
Front Instrument Panel ………………………………………………………….. 2-19
Multifunction Gauge and Graphic Information Display………………… 2-24
Right Side Switch Panel…………………………………………………………. 2-56
Various Cabin Locations ………………………………………………………… 2-67
Heater and Air Conditioner Operation………………………………………. 2-73
Stereo/CD Player (Optional) …………………………………………………… 2-79
Seat Adjustment Mechanical Suspension…………………………………. 2-80
Seat Belt ……………………………………………………………………………… 2-83
Door Side Latch ……………………………………………………………………. 2-84
Arm Rest……………………………………………………………………………… 2-85
Fuse Box/Relay…………………………………………………………………….. 2-86
Electrical System Master Switch……………………………………………… 2-89
Engine Block Heater ……………………………………………………………… 2-90
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-12
Machine Travel …………………………………………………………………….. 3-19
If Engine Stalls While Traveling ………………………………………………. 3-22
Working in Water ………………………………………………………………….. 3-22
Towing ………………………………………………………………………………… 3-23
Machine Shut Down………………………………………………………………. 3-30
Operation of Attachment ………………………………………………………… 3-32
Bucket Angle Indicator …………………………………………………………… 3-32
Boom Raise Kick-out …………………………………………………………….. 3-33
Adjustment of Bucket Position Switch………………………………………. 3-34
Operation Under Abnormal Conditions …………………………………….. 3-35
Long Term Storage ……………………………………………………………….. 3-40
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue®) Coolant ……………………………… 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Fluid Capacities ……………………………………………………………………. 4-29
Table of Contents
III
DL420-5
Lubrication and Service Chart…………………………………………………. 4-30
Maintenance Intervals……………………………………………………………. 4-35
10 Hour / Daily Service ………………………………………………………….. 4-37
50 Hour / Weekly Service ………………………………………………………. 4-49
250 Hour / Monthly Service…………………………………………………….. 4-55
500 Hour / 3 Month Service ……………………………………………………. 4-65
1,000 Hour / 6 Month Service …………………………………………………. 4-74
1,500 Hour / 9 Month Service …………………………………………………. 4-92
2,000 Hour / Yearly Service ……………………………………………………. 4-94
Standard Bolt Torque Chart ………………………………………………….. 4-101
Electrical System ………………………………………………………………… 4-102
Engine Cooling System………………………………………………………… 4-103
Handling of Accumulator………………………………………………………. 4-106
Hydraulic Pressure Checks…………………………………………………… 4-108
Long Term Storage ……………………………………………………………… 4-114
Parking Brake Adjustment ……………………………………………………. 4-115
Severe Conditions Maintenance ……………………………………………. 4-118
Tires………………………………………………………………………………….. 4-119
Transmission Recalibration…………………………………………………… 4-123
Transportation………………………………………………………………….5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting……………………………………………………………….6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
\Working Range and Dimensions ………………………………………………. 7-2
Working Capacities …………………………………………………………………. 7-4
Approximate Weight of Workload Materials………………………………… 7-5
Index ……………………………………………………………………………….8-1
Contact us: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M