Daewoo Doosan WHEEL LOADER DL550-3 Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Description

Daewoo Doosan WHEEL LOADER DL550-3 Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

DESCRIPTION:

Daewoo doosan WHEEL LOADER DL550-3 Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

1Foreword

• This Operation and Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
• Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard.
• Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts. Intended Use The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use.
• Examples include, but are not limited: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information. Engine DL550-3 has a Scania DC13 12.7 liter engine. The engine has intercooling and is fitted with common rail XPI system.
• The common rail XPI system is positioned at an angle above the pistons and is controlled by the camshaft and an engine management system (EMS). The cylinder head covers all cylinders. The engine has four valves per cylinder.
• The accelerator position is transferred electrically from accelerator pedal. Electrical System The machine has three control units. The Gauge Panel provides the operator with information and is integrated with the display unit, warning lights and instruments.
• The Vehicle Controller (for the machine) receives signals from sensors on the machine and these are transmitted to the Gauge Panel. The E-ECU controls the engine.

Power Transmission

The transmission is electro hydraulically controlled, where all gears are in constant mesh. The gear ranges are achieved by applying different combinations of clutches. Between the engine and transmission gears there is a hydraulic torque converter, which controls the output torque. The front and rear axles have planetary gears in the wheel hubs and this reduces the stress on the respective driveshafts. The axle differentials use a DHL (Differential Hydraulic Lock) design.

TABLE OF CONTENTS:

Daewoo doosan WHEEL LOADER DL550-3 Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Foreword …………………………………………………………………………0-1
CE Marking, EMC Directive ……………………………………………………… 0-3
Communication Equipment Installation………………………………………. 0-4
Product Plates………………………………………………………………………… 0-5
Safety Messages ……………………………………………………………………. 0-6
AEM Safety Manual
(North America Only) ………………………………………………………………. 0-7
Federal Emission Control Systems……………………………………………. 0-8
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Transportation………………………………………………………………………. 1-25
Operation …………………………………………………………………………….. 1-27
Maintenance ………………………………………………………………………… 1-44
Environment and Circumstances …………………………………………….. 1-58
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Steering Console and Pedals …………………………………………………… 2-5
Front Instrument Panel ………………………………………………………….. 2-16
Multifunction Gauge and Graphic Information Display………………… 2-22
Right Side Switch Panel…………………………………………………………. 2-51
Left Side Electric Steering Control Unit (Optional)……………………… 2-64
Various Cabin Locations ………………………………………………………… 2-67
Heater and Air Conditioner Operation………………………………………. 2-72
Stereo/CD Player (Optional) …………………………………………………… 2-78
Seat Adjustment W/Air Suspension (Standard) …………………………. 2-79
Seat Adjustment W/Air Suspension and Heater ………………………… 2-82
Seat Belt ……………………………………………………………………………… 2-84
Door Side Latch ……………………………………………………………………. 2-85
Arm Rest……………………………………………………………………………… 2-86
Fuse Box/Relay…………………………………………………………………….. 2-87
Wheel Chocks………………………………………………………………………. 2-90
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-16
Machine Travel …………………………………………………………………….. 3-21
If Engine Stalls While Traveling ………………………………………………. 3-24
Working in Water ………………………………………………………………….. 3-24
Towing ………………………………………………………………………………… 3-25
F/R (Forward/Reverse) Travel Control System………………………….. 3-27
Machine Shut Down………………………………………………………………. 3-28
Operation of Attachment ………………………………………………………… 3-30
Bucket Angle Indicator …………………………………………………………… 3-30
Adjustment of Bucket Position Switch………………………………………. 3-31
Operation Under Abnormal Conditions …………………………………….. 3-32
Long Term Storage ……………………………………………………………….. 3-37
Auto Grease System……………………………………………………………… 3-39
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue) Coolant………………………………… 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Table of Contents
III
DL550-3
Axle Oils………………………………………………………………………………. 4-28
Fluid Capacities ……………………………………………………………………. 4-29
Lubrication and Service Chart…………………………………………………. 4-30
Maintenance Intervals……………………………………………………………. 4-33
10 Hour / Daily Service ………………………………………………………….. 4-35
50 Hour / Weekly Service ………………………………………………………. 4-44
250 Hour / Monthly Service…………………………………………………….. 4-49
500 Hour / 3 Month Service ……………………………………………………. 4-61
1,000 Hour / 6 Month Service …………………………………………………. 4-69
1,500 Hour / 9 Month Service …………………………………………………. 4-84
2,000 Hour / Yearly Service ……………………………………………………. 4-87
12,000 Hour / 6 Year Service………………………………………………….. 4-94
Standard Bolt Torque Chart ……………………………………………………. 4-95
Electrical System ………………………………………………………………….. 4-96
Engine Cooling System………………………………………………………….. 4-97
Handling of Accumulator………………………………………………………. 4-100
Fuel Transfer Pump (Optional) ……………………………………………… 4-102
Hydraulic Pressure Checks…………………………………………………… 4-104
Long Term Storage ……………………………………………………………… 4-109
Parking Brake Adjustment ……………………………………………………. 4-110
Severe Conditions Maintenance ……………………………………………. 4-112
Tires ………………………………………………………………………………….. 4-113
Transmission Recalibration…………………………………………………… 4-116
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-2
Working Capacities …………………………………………………………………. 7-4
Approximate Weight of Workload Materials………………………………… 7-5
Index ……………………………………………………………………………….8-1
Need help? Contact: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M