DAF LF CF & XF105 Bodybuilder guidelines Manual – PDF DOWNLOAD

Description

DAF LF CF & XF105 Bodybuilder guidelines Manual – PDF DOWNLOAD

DESCRIPTION:

DAF LF CF & XF105 Bodybuilder guidelines Manual – PDF DOWNLOAD

GENERAL :

1.1 PURPOSE :

The purpose of these guidelines is to give the bodybuilder advice and assistance to enable him to obtain a homogeneous and optimally functioning assembly of superstructure and DAF chassis. 1.2 ADDRESSES TO CONTACT In these guidelines the designation “DAF” refers to the responsible subsidiary or importer of DAF Trucks N.V. in the country concerned. 1.3 VERIFICATON OF SUPERSTRUCTURE In view of vehicle safety, product liability and the quality standards set by DAF, it is not permitted to make changes to the design of the vehicle without prior consultation with and written permission from DAF. Superstructures fitted fully in keeping with these guidelines do not require verification. DAF is always willing to answer any questions in this field. Whenever these guidelines are not fully conformed to, and in all cases not provided.

• The manufacturer of the superstructure should make sure that moving parts of the vehicle chassis, in particular the propeller shafts, cannot be restricted in their operation by, for example, parts of the superstructure and/or mountings. All components must remain easily accessible for maintenance and repair! Work on the vehicle should at all times be done by qualified staff.
• The supplier of the superstructure will under all circumstances remain fully responsible for the product supplied by him and, in view of the safety of the user, he must deliver the product with clear information, instructions for use and/or documentation with respect to the superstructure and any additional equipment.
• Prior to delivery to the customer, the bodied vehicle should be inspected by the DAF dealer. DAF cannot be held liable for any consequences of the actions of third parties. Machine directives and CE marking If the superstructure (or parts of it) can be qualified as a machine, special attention should be paid to the machine directive and the CE marking. If necessary, consult the authorities concerned.

TABLE OF CONTENTS:

DAF LF CF & XF105 Bodybuilder guidelines Manual – PDF DOWNLOAD

General 7
11 Purpose 9
12 Addresses to contact 9
13 Verificaton of superstructure 9
14 Statutory requirements 9
15 Vehicle specification and layout drawings 10
16 Weight distribution 10
17 Period of bodying and storage 11
18 Painting the chassis and components 11
19 DAF vehicle range 11
110 Dimensions 14
111 Product modifications 14
112 Feedback form 14
Chassis Information 15
21 Levelling the chassis 17
22 Drilling of holes 17
23 Welding on the chassis 18
24 Modifying the rear overhang 19
25 Wheelbase modifications 22
26 Attachment of components to the chassis 23
27 Replacing rivets by bolts 24
28 Inlet and exhaust systems 25
29 Fuel system 29
210 Chassis and cabine related dimensions 30
211 Drawbar cross member 35
212 Rear light brackets 41
213 Wheel mounting 41
214 Wheel clearance 42
215 Location of the mudguards 45
216 EC-approved rear underrun protection 46
217 Automatic lubrication 47
General information on superstructures 49
31 Superstructure with sub- frame 51
32 BAM’s – body attachment methods 55
33 First attachment point 61
34 Type of superstructure/ BAM matrix 63
35 BAM instructions, general 64
36 FA LF45 66
37 FA LF55 70
38 FA LF55 18t 74
39 FA CF65 78
310 FA CF and XF 82
311 FAR/FAS CF and XF 85
312 FAG CF 88
313 FAN LF 91
314 FAN CF and XF 94
315 FAT CF and XF 97
316 FAC/FAX CF100
317 FAD CF and XF102
318 FAK CF and XF104
Superstructures107
41 Fixed body109
42 Body with tail lift111
43 Vehicle loading cranes114
44 Tipper bodies120
45 Tankers124
46 Concrete mixers and concrete pumps130
47 Public utility vehicles131
48 Front mounted equipment134
49 TRACTORS136
Cab information141
51 Cab modification143
52 Maximum permissible additional cab weights143
53 Accessories mounting positions148
54 Setting the roof spoiler155
PTO and other energy consumers157
61 General160
62 Power take-offs (PTO’s)162
63 PTO specification, general163
64 Clutch-independent PTO170
65 Clutch-dependent PTO178
66 First PTO179
67 Second PTO193
68 Transfer box195
69 PTO operation195
610 Compressed air system197
611 Air feed, tipper preparation200
612 Heating system201
Electrical system general205
71 General207
72 Safety instruction207
73 Circuit diagram207
74 Earth connections209
75 Wire cross-section and fuse sizes210
76 Charging batteries211
77 Peak voltages212
78 EMC compatibility212
79 Maximum load214
710 Quiescent current214
711 Additional batteries215
712 Additional alternator216
713 Connection points and permitted power loads216
714 DAF dashboardpanel switches and indication lights218
715 Automated and automatic gearboxes219
716 Electrical retarders222
717 Taillift preparation223
718 Axle load monitoring (ALM)224
719 Guideline for the Customer Parameter Change Form226
720 Hybrid system LF45227
Data communication systems233
81 Data communication CAN SAE J1939 / ISO 11898 (including FMS)235
82 Data communication CANopen238
83 Data communication ISO 11992/2 & 11992/3239
84 Body Builders’ Module (Optional)240
85 CVSG type gauges241
86 Body Builders’ CAN J1939242
Electrical system LF series245
91 LF series cab switch and connector locations247
92 LF series bulkhead connections248
93 LF and CF65 series chassis connections249
94 LF series accessories connection headershelf251
95 LF series accessories connection dashboard251
96 LF series power supply252
97 LF series radio preparation252
98 LF series telephone preparation253
99 LF series anti-theft protection254
910 LF series ESC control254
911 LF series PTO control / protection266
912 LF series FMS system271
913 Refuse preparation LF Series274
914 LF series trailer connection points279
Electrical system CF series281
101 CF series cab switch and connector locations283
102 CF series bulkhead connection overview284
103 CF75 and CF85 series chassis connections286
104 CF series accessories connections288
105 CF series accessories connection in dashboard288
106 CF series power supply289
107 CF series radio preparation290
108 CF series CB preparation291
109 CF series telephone preparation292
1010 CF series anti-theft protection292
1011 CF series refrigerator preparation293
1012 CF series LED preparation immobiliser / Alarm293
1013 CF65 Series ESC control294
1014 CF65 series FMS system305
1015 CF series trailer connection points307
1016 CF75 – CF85 ESC system307
1017 CF75 – 85 series FMS / DTS system325
1018 CF series PTO control / protection328
1019 Refuse preparation CF75 – CF85 Series338
1020 Hydraulic Platform CF75 series343
Electrical system XF series347
111 XF series cab switch and connector locations349
112 XF series bulkhead connection overview351
113 XF series accessories in headershelf351
114 XF series accessories connection in dashboard351
115 XF series power supply352
116 XF series radio preparation352
117 XF series CB preparation352
118 XF series telephone preparation352
119 XF series anti-theft protection352
1110 XF series refrigerator preparation352
1111 XF series LED preparation immobiliser / Alarm353
1112 XF series microwave preparation353
1113 XF series chassis connections353
1114 XF series ESC control353
1115 XF series FMS system353
1116 XF series trailer connection points363
Application connector (code) number list365
121 Connector 1M spare wiring367
122 Connector 1P RAS-EC system368
123 Connector 3C engine torque limiter368
124 Connector 3L accessoiries369
125 Connector 3P ESC system370
126 Connector 4C ESC system371
127 Connector 4D PTO control system373
128 Connector 4V refuse collector374
129 Connector 5V refuse collector375
1210 Connector 6V refuse collector375
1211 Connector 12D body builder376
1212 Connector 23K body functions378
1213 Connector 56A accessories379
1214 Connector 56W refuse collector380
1215 Connector 182C power supply381
1216 Connector 183C power supply381
1217 Connector 238C radio system382
1218 Connector A000 trailer system (ISO1185 type 24N)383
1219 Connector A001 trailer system (ISO3731 type 24S)384
1220 Connector A004 trailer system (ISO7638)385
1221 Connector A007 accessories 24V 2-pole385
1222 Connector A011 accessories 12V 2-pole386
1223 Connector A038 accessories386
1224 Connector A043 driver seat connector387
1225 Connector A058 trailer system (ISO12098)388
1226 Connector A068 (chassis – ESC system)389
1227 Connector A070 accessories 8-pole)391
1228 Connector A076 telephone391
1229 Connector A088 taillift system 7-pole392
1230 Connector A095 application refuse collector393
1231 Connector A097 FMS system395
1232 Connector A098 FMS system396
1233 Connector A100 HD-OBD diagnose397
1234 Connector A102 body builder 8-pole398
1235 Connector A103 bodybuilder 12-pole399
1236 Connector A104 spare wiring 18-pole400
1237 Connector A105 Bodybuilder CAN system 7-pole401
1238 Connector A106 CAN-cab 9-pole401
1239 Connector A113 garbage truck402
1240 Connector A117 trailer 13-pole403
1241 Connector A122 hydraulic platform 9- pole404
1242 Connector A123 hydraulic platform 21- pole405
1243 Connector A125 hydraulic platform feed through406
1244 Connector A126 FMS 2- pole407
1245 Connector A134 refuse feed through wire408
1246 Connector A138 FMS 12- pole409
1247 Connector A139 – A140 extra camera409
1248 Connector D318 (ECU) Toll Collect410
1249 Connector D365A – D365B radio system411
1250 Connector D347A – D347B radio system412
1251 ECN code number overview412
Part numbers415
131 Mountings417
132 Flange bolts420
133 Electric connector parts420
134 Electric connector parts cabine (CF75-85 and XF Series)422
135 Electric connector parts cabine (LF Series)423
136 Electric cable contour lights chassis425
137 Extension piece for the LF mud guard425
138 Indication lamps426
139 Switches427
1310 CVSG Gauges427
1311 Adapters air system429
1312 Lowered drawbar components431
1313 Miscellaneous parts433
Reaction form435

DAF LF CF & XF105 BODYBUILDER GUIDELINES MANUAL – PDF DOWNLOAD:

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