Datsun 200SX (S110 Series) 1980 Service Manual – PDF Download
$30.95
1980 Datsun 200SX (S110) Service Manual — factory-issued repair and maintenance manual covering engine, transmission, suspension, brake, electrical, and emission systems. Includes wiring diagrams, torque data, troubleshooting flowcharts, and all maintenance schedules.
Description
Datsun 200SX (S110 Series) 1980 Service Manual – PDF Download
DESCRIPTION:
The 1980 Datsun 200SX (Model S110 Series) Service Manual is the original factory-issued workshop guide by Nissan Motor Co., Ltd., printed in Japan for service professionals. This extensive manual provides full coverage of engine, chassis, electrical, and emission systems, making it indispensable for maintenance, restoration, or overhaul of the 200SX models (Hardtop and Hatchback).
Designed for dealership and independent garage technicians, it includes step-by-step disassembly procedures, tightening torque charts, wiring diagrams, diagnostic flowcharts, and complete specifications for every system on the vehicle. Each section comes with a Special Service Tools (SST) list, torque tables, and troubleshooting guides.
IMAGES:
📘 MAJOR SECTIONS COVERED
1️⃣ General Information
Model identification (PLS110, KPLS110), engine variants (Z20E), transmission types (FS5W71B, 3N71B)
Serial number locations, lifting and towing points, safety notices, and special tool references
Torque charts for standard bolts (M6–M14 grades 4T–9T)
2️⃣ Maintenance
Complete periodic maintenance schedule for California and non-California models
Lubrication chart, SAE viscosity guide, and approximate refill capacities
Engine oil, transmission, differential, brake fluid, and coolant intervals
Quick-reference tables for service intervals from 1,000–72,000 km
3️⃣ Engine Mechanical
Z20E engine teardown and reassembly procedures
Valve clearance adjustment, drive belt inspection, oil change, and filter replacement
Compression testing, timing adjustment, idle RPM correction
Detailed torque specs for head bolts, main bearings, and crankshaft components
4️⃣ Engine Lubrication & Cooling Systems
Oil circuit diagrams, pressure test points, pump disassembly, gasket inspection
Radiator, thermostat, and coolant system service (capacity: 9.5 L with heater)
5️⃣ Engine Fuel & Emission Control
Fuel injection and emission diagrams (EGR, PCV, carbon canister, air induction valve)
Vacuum hose routing, vapor line testing (3.9–2.4 kPa), and EFI component diagnostics
CO/Idle RPM adjustment and ignition timing calibration (8° ± 2° BTDC)
6️⃣ Clutch & Transmission
Manual (FS5W71B) and Automatic (3N71B) transmission servicing
Fluid change intervals, linkage adjustment, and torque converter tests
Propeller shaft balancing and differential carrier oil checks
7️⃣ Suspension, Axles & Steering
Front MacPherson strut replacement, bearing preload adjustment, toe-in and camber data
Rear axle servicing, differential gear inspection, steering gear oil replacement
8️⃣ Brake System
Hydraulic bleeding, brake pad replacement limits (2 mm), booster and vacuum hose checks
Full torque data for caliper bolts, wheel cylinder, and brake lines
9️⃣ Electrical System
Battery, alternator, and starter tests
Complete wiring diagrams for lighting, ignition, charging, and EFI circuits
🔟 Heater & Air Conditioning
System inspection, refrigerant capacity (0.9–1.1 kg R12), and compressor oil volume (0.27 L)
TECHNICAL HIGHLIGHT
| Parameter | Details |
|---|---|
| Manufacturer | Nissan Motor Co., Ltd. |
| Model | Datsun 200SX (S110 Series) |
| Year | 1980 |
| Engine | Z20E – 4-Cylinder, 1,952 cc SOHC |
| Fuel System | Electronic Fuel Injection (EFI) |
| Compression Ratio | 8.5 : 1 |
| Transmission | FS5W71B (5-Speed Manual) / 3N71B (3-Speed Auto) |
| Drive Type | Rear-Wheel Drive |
| Brake System | Front Disc / Rear Drum |
| Steering Type | Recirculating Ball |
| Cooling Capacity | 9.5 L (with heater) |
| Fuel Capacity | 53 L (Hardtop) / 60 L (Hatchback) |
| Electrical System | 12V Negative Ground |
| Lubricants | SAE 10W-40 (API SE), GL-4/GL-5 Gear Oils, DOT 3 Brake Fluid |
| Tire Size | 185/70 SR14 |
| Maintenance Intervals | Every 6,000 km or 3 months (standard service) |
FILE DETAILS
| File Name | 486514450-Datsun-200sx-Service-Manual-01 backup.pdf |
|---|---|
| Manual Type | Factory Service Manual |
| Product Category | Automotive / Passenger Car |
| Model Coverage | Datsun 200SX (S110 Series – Hardtop & Hatchback) |
| Engine Code | Z20E |
| File Format | |
| Pages | 500+ |
| Language | English |
| Publisher | Nissan Motor Co., Ltd. |
| Printed | Japan, 1979 |
| Access Type | Instant Digital Download |
