Doosan D15G & D18G Forklift Parts Book SB1123E01 – Complete PDF Parts Catalog

Description

Doosan D15G & D18G Forklift Parts Book SB1123E01

Every serviceable component on the D15G and D18G Doosan lift trucks is catalogued in this parts book, from the steering axle and brake lines through to the mast relay chains and fork carriage. The document is divided into eight numbered groups – chassis, capacity module, engine, brake system, options for the complete truck, general options, mast hydraulics and mast implements – and each group is split into illustrated assemblies with their own itemised parts lists.

This is the exact reference a parts counter, workshop or fleet owner needs when a component has to be identified, ordered and fitted correctly the first time. Every illustration is keyed to a numbered parts list showing item number, part number, quantity, part name and the figure the part belongs to, and the whole book is closed out by an alphabetical part number index that maps each part number back to its figure and key number.

File Details

• Manual type: Illustrated parts book / parts catalog
• Brand: Doosan
• Models covered: D15G, D18G
• Document number: SB1123E01
• Serial number ranges: RN-90001~UP, FDA09-1230-00001~UP, FDA0A-1230-00001~UP
• Language: English
• Page count: 438 pages
• File format: PDF

Chapters Covered

The parts book is arranged in eight top-level groups, each with its own assemblies:

• Chassis Component – Axle Gp-Steer, Axle Ass’y-Steer, Cylinder Ass’y-Steer, Panel Gp-Top, Cowl Gp, Pedal Gp-Inching & Brake, Master Cylinder-Brake, Parking Gp-Brake, Floor Plate Gp, Lines Gp-Brake, Mounting Gp-Tilt Cylinder, Pedal Gp-Accel, Gage Gp-Oil Level, Cap Gp-Fuel, Lines Gp-Fuel, Lines Gp-Mast Operating, Priority Valve, Lines Gp-Power Steering, Control Gp-Steering, Column Ass’y, Steering Unit Ass’y, Instrument Gp, Transaxle Gp, Mounting Gp-Power Train, Radiator Gp, Lines Gp-Torque Converter Cooler, Lines Gp-Coolant, Air Cleaner Gp, Muffler Gp, Battery Gp, Pump Gp-Gear, Gear Pump, Wiring Gp
• Capacity Module – Counterweight Gp, Guard Gp-Overhead, Location Chart
• Engine – Crankcase, Oil Pan, Cylinder Head, Gear Case, Head Cover, Oil Filter, Dipstick and Guide, Oil Pump, Oil Pump Base, Main Bearing Case, Camshaft and Idle Gear Shaft, Piston and Crankshaft, Flywheel, Fuel Camshaft and Governor Shaft, Idle Apparatus, Stop Solenoid, Injection Pump, Governor, Speed Control Plate, Nozzle Holder and Glow Plug, Boost Compensator, Fuel Pump (Mechanical), Cover, Alternator and Pulley, Starter, Oil Switch and Plug, Water Flange and Thermostat, Water Pump, Fan, Valve and Rocker Arm, Inlet Manifold, Exhaust Manifold, Oil Cooler
• Brake System – Drive Axle Ass’y, Wheel Brake Ass’y RH and LH, Transmission Ass’y, Hydraulic Clutch Ass’y, Control Valve Gp-Solenoid, Inching Valve Ass’y, Charging Pump Ass’y, Reduction & Differential Ass’y
• Option For Complete Truck – Change Over Ar.-Pre Cleaner, Tire Ar.-Pneumatic, Tire Ar.-Solid Softer, Tire Ar.-Solid Softer (Non Marking), Static and Suspension Seat Gp, Seat Belt Ass’y, Seat Belt Indicator, Horn Gp-Electric, Lighting Gp-STD, Valve Ar.-2/3/4 Section, Control Valve-2/3/4 Spool, Valve-Lift, Valve-Tilt, Valve-Revolve
• Option For General – Back Mirror Gp-Small and Large, Lamp Gp-Rear, Strobe Gp-OVHG Red and Amber, Strobe Gp-OVHG Down, Rear Grip Bar, Change Over Arrangement-EU, Change Over Ar.-Spark Arrestor, Change Over Ar.-Vertical Exhaust
• Mast-Hydraulic – Mounting Gp-Mast STD/FFT/FFL, Mounting Gp-Lift STD/FFT/FFL/FFMT, Lines Gp-Attachment Primary and Secondary, Lines Gp-Sideshift, Cylinder Gp-Tilt
• Mast-Implements – Mast Gp-STD, Mast Gp-FFT, Mast Gp-FFL, Relay Gp-Lift, Lift Gp-Secondary Cylinder, Lift Gp-Primary Cylinder, Carriage Ass’y, Mounting Gp-Carriage, Backrest Gp, Fork Gp, Side Shifter Gp

Read together, those groups give a complete picture of how a D15G or D18G truck is assembled and what it takes to keep one running. The engine section alone walks through the crankcase, cylinder head, gear case, main bearing case, camshaft, pistons and crankshaft, flywheel, injection pump, governor, nozzle holders, water pump and oil cooler as separate illustrated assemblies, while the brake system section does the same for the drive axle, wheel brake assemblies, transmission, hydraulic clutch, solenoid control valve, inching valve and charging pump. The mast section then covers the lift hydraulics and implements right down to individual chains, bearings, shims, pads, rollers and seal kits.

How the Illustrated Assemblies Work

Each figure in the book opens with an exploded view or pictorial illustration of the assembly, followed by a parts list that identifies every serviceable item shown in that view. Item numbers in the list match the callouts on the drawing, so a technician can trace a single bolt, shim, seal or bearing back to its correct position without dismantling anything twice.

Where a part is a component of a larger serviceable assembly, the parts list indents it beneath the assembly it belongs to – that indentation is the fastest way to see what can be ordered separately and what has to be bought as a complete unit. Seal kits and other bundled service parts are flagged as including their constituent marked components, so it is clear at a glance whether a seal, ring, packing or back-up ring is available on its own or only inside the kit.

Part Number Index

The back of the book carries an alphabetical part number index listing every part number that appears in the catalog alongside the figure number and key number where it is used. If you already have a part number in hand from a machine’s data plate, a previous invoice or a physical component, you can jump straight to the correct illustration instead of hunting through eight groups of assemblies. The index also flags part numbers that were superseded, so you can see when a number has been replaced by another and which figure the current number sits in.

Who This Parts Book Is For

Parts departments use it to build and verify orders against the correct serial range. Workshop technicians use it to confirm that a bearing, shim, seal or hose they are about to fit is the correct item for the truck in front of them. Fleet owners and independent repair shops use it to price a repair accurately before work starts, and to work out whether a worn component is serviceable on its own or only as part of a larger assembly. Because the book covers the option groups as well as the base machine, it also settles the question of which seat, tyre, lighting or valve configuration a particular truck was built with.

Get the Right Part the First Time

Ordering the wrong part on a lift truck is expensive in a way that has nothing to do with the price of the part – it is the truck sitting idle while the correct item is sourced, and the labour spent stripping the same assembly twice. This Doosan D15G and D18G parts book removes that risk by giving you the exact part numbers, quantities and assembly relationships for the whole machine, including the mast, carriage, forks and side shifter, and the engine internals that are usually the hardest to identify from memory alone.

Whether you are rebuilding a steering axle, replacing brake shoes and wheel cylinders, chasing a hydraulic leak through the mast operating lines, servicing the transmission or simply ordering filters, belts and gaskets, the answer is in these 438 illustrated pages. The complete PDF parts catalog is delivered instantly after payment – no shipping, no waiting for a disc in the post. Open it on a laptop, tablet or phone in the workshop, search it, and print the pages you need for the job in hand. The Doosan D15G and D18G Forklift Parts Book SB1123E01 puts the whole parts catalogue for these trucks at your fingertips.

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