DOOSAN D80S-5 D90S-5 Forklift Parts Book PDF Download – DB58S Diesel 3 Speed

Description

DOOSAN D80S-5 D90S-5 Forklift Parts Book – Complete PDF Resource

This is the complete parts book for DOOSAN D80S-5 and DOOSAN D90S-5 forklift trucks equipped with the DB58S Tier 2 diesel engine and 3-speed transmission. Published under document number SB1102E10, this parts book covers all serviceable components including chassis, mast, attachments, and optional accessories. Whether you are ordering replacement parts, identifying components after a breakdown, or maintaining a fleet of DOOSAN lift trucks, this PDF gives you the exploded illustrations, part names, and part numbers you need.

File Details

• Manual Type: Parts Book
• Brand: DOOSAN
• Models Covered: D80S-5, D90S-5
• Engine: DB58S (Tier 2 Diesel)
• Transmission: 3 Speed
• Document Number: SB1102E10
• Language: English
• Format: PDF
• Page Count: 562 pages
• Model Codes: D80S-5: FDB0D, D90S-5: FDB0E

Chapters Covered

• Filters – Fuel, hydraulic oil, engine oil, transmission, air cleaner, suction strainer
• Cooling – Water pump assembly, thermostat, cooling fan, V-belt, radiator hoses, radiator cap
• Tires – Pneumatic and solid tires for drive and steer axles
• Electrical – Starter, alternator, horn, circuit breaker, ignition switch, sensors, relays, controllers
• Power Train – Brake cylinder, master cylinder, brake booster, parking brake cable, friction plate, brake disc
• Steering – Steer unit seal kit, bearing kit, steer cylinder seal kit
• Hydraulics – Tilt cylinder, side shifter cylinder, lift cylinder, gear pump seal kits
• Chassis Component – Axle group, power steering cylinder, engine and transmission group, mounting groups, intake and exhaust, coolant lines, cooler lines, mast operating lines, hood group, battery group, wiring group, frame group
• Capacity Module – Counterweight group, tire and wheel groups, overhead guard, location chart
• Engine – Cylinder block, timing gear case, flywheel housing, timing system, cylinder head, cylinder head cover, valve mechanism, breather pipe, power take off, injection pump, governor, priming pump, injection nozzle, fuel filter, overhaul gasket kits, oil pump, oil filter, engine oil pan, cooling water pump, engine oil cooler, thermostat, cooling fan, intake and exhaust manifold, starter group, alternator mounting
• Brake System – Parking group, brake lines, master cylinder sub assembly, control group for accelerator and brake and inching, pedal mount group
• Power Train (Full) – Drive axle group, transmission (7 parts), engine connect group, converter, input group, gear box housing group, coupling groups, output groups, IND transmitter, control unit group, pressure oil pump group, temperature sensor, filter, dipstick and T/M controller group
• Option For Complete Truck – Back mirror, tool group, suspension and static seat groups, seat belt indicator, cabin arrangements, lighting wiring, heater group, air conditioner group, hood lock changeover, UL DS type changeover, auto tilt leveling, modular cabin, rear wiper, engine block heater, rear view system, CD player, horizontal exhaust
• Option For General – Operator cell groups, floor plates, lighting wiring, instrument group, front cockpit units, steering group, cover groups, harness group, control valve groups (2, 3, 4, and 5 spool), RCV valve groups, lift/tilt/auxiliary section valves, main body assemblies
• Mast-Hydraulic – Mounting group for lift, lines group for attachments (3-way, 4-way, 5-way), tilt cylinder groups, sideshift cylinder groups, lift cylinder groups, fork mover cylinders
• Mast-Implements – Mounting group for mast, mast assemblies (STD and FFT), relay groups, carriage assemblies, carriage mounting groups, sideshift groups, roller bracket, lines groups for sideshift and secondary attachments, backrest assembly, fork mover carriage arrangements, fork assemblies (shaft and hook-on types)
• Part Number Index – Complete alphabetical and numerical index of every part number in the book

This parts book provides a complete visual and numerical reference for the DOOSAN D80S-5 and D90S-5 forklift trucks. Each section presents exploded illustrations with corresponding parts lists showing item numbers, part numbers, part names, descriptions, quantities, and model code applicability. The serial number ranges included in the parts lists help you confirm the correct part for your specific machine, whether it falls under the EMOPA, FDB0D, or FDB0E identification ranges. The comprehensive part number index at the end of the book lets you start with a part number and find exactly which illustration and group it belongs to, making the ordering process faster and less error-prone.

What This Parts Book Enables You to Do

When a component fails on your D80S-5 or D90S-5 forklift, the last thing you want is to order the wrong part and wait days for a return and replacement. This parts book eliminates that risk by showing you exactly how every assembly comes apart and goes together, with the correct part number printed right next to each component. You can identify parts for the engine, transmission, drive axle, steer axle, hydraulic system, mast, carriage, electrical system, brake system, cooling system, and operator compartment. The exploded views make it simple to see how parts relate to one another, so you can diagnose what broke and order everything you need in one go.

For fleet maintenance operations, this parts book is an invaluable tool for standardizing your spare parts inventory. You can quickly look up the part numbers for common wear items like filters, seals, gaskets, hoses, belts, and brake components, and keep them in stock so your forklifts spend less time waiting for parts. The serial number ranges also help you track which parts apply to which machines in your fleet, particularly useful when you have both D80S-5 and D90S-5 models, or when you need to account for running changes made during production.

Mechanics and technicians will appreciate the level of detail in the exploded illustrations. Each assembly is broken down to the individual component level, with fasteners, seals, bearings, and shims all identified. This makes it possible to rebuild hydraulic cylinders, repair brake systems, service the transmission, and overhaul the engine with confidence that every part going back in is the correct one for the application.

Why the Correct Part Number Matters

DOOSAN forklifts are built to exact tolerances, and the parts that go into them are designed to work together as a system. Using a part that looks similar but is not the correct one for your model can lead to premature failure, safety issues, and costly damage to other components. The part numbers in this book are specific to the D80S-5 and D90S-5 with the DB58S Tier 2 engine and 3-speed transmission, so you can be confident that the part you order will fit and function correctly.

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Instant PDF Delivery – No Shipping, No Waiting

The DOOSAN D80S-5 D90S-5 forklift parts book is delivered as a downloadable PDF file immediately after purchase. There is no shipping cost, no waiting for a package, and no risk of a physical book getting damaged or lost in the workshop. You can access the file on any device, whether that is a desktop computer in the office, a laptop on the shop floor, or a tablet or smartphone for quick reference in the field. The PDF can be printed in whole or in part, so you can keep the pages you need most often right next to the machine and print fresh copies when they get greasy or worn. Whether you are a single-operator owner or managing a fleet of DOOSAN lift trucks, this parts book gives you the information you need to keep your machines running.