Eaton Fuller Heavy Duty FR FRO Transmissions TRSM2400 Service Manual – PDF DOWNLOAD

Description

Eaton Fuller Heavy Duty FR FRO Transmissions TRSM2400 Service Manual – PDF DOWNLOAD

DESCRIPTION:

Eaton Fuller Heavy Duty FR FRO Transmissions TRSM2400 Service Manual – PDF DOWNLOAD

FR-11210B
FR-12210B
FR-13210B
FR-14210B
FR-15210B
FR-9210B
FRF-11210B
FRF-12210B
FRF-13210B
FRF-14210B
FRF-15210B
FRF-9210B
FRO-11210B
FRO-11210C
FRO-12210B
FRO-12210C
FRO-13210B
FRO-13210C
FRO-14210B
More time on the road®
FRO-14210C
FRO-15210B
FRO-15210C
FRO-16210B
FRO-16210C
FRO-17210C
FRO-18210C
FROF-11210B
FROF-11210C
FROF-12210B
FROF-12210C
FROF-13210B
FROF-13210C
FROF-14210B
FROF-14210C
FROF-15210B
FROF-15210C
FROF-16210B
FROF-16210C

Purpose and Scope of Manual:

This Manual is designed to provide information necessary to service and repair the Eaton Fuller Transmissions listed on the front.

How to use this Manual :

• The service procedures have been divided into two sections: In-Vehicle Service Procedures and Transmission Overhaul Procedures—Bench Service. In-Vehicle Service Procedures contain procedures that can be performed while the Transmission is still installed in the vehicle. Transmission Overhaul Procedures contain procedures that are performed after the Transmission has been removed from the vehicle.
• The procedure sections are laid out with a general heading at the top outside edge of each page followed by more specific headings and the procedures. To find the information you need in these sections, first go to the section that contains the procedure you need.
• Then look at the heading at the top and outside edge of each page until you find the one that contains the procedure you need. Transmission Overhaul Procedures follow the general steps for complete disassembly and then assembly of the Transmission. Note: In some instances the Transmission appearance may be different from the illustrations, but the procedure is the same.

TABLE OF CONTENTS:

Eaton Fuller Heavy Duty FR FRO Transmissions TRSM2400 Service Manual – PDF DOWNLOAD

General Information
Purpose and Scope of Manual 1
Serial Tag Information and Model Nomenclature 5
Lubrication Specifications 8
Oil Leak Inspection Process 10
Transmission Operation 11
Tool Specifications 15
Torque Specifications 19
Power Flow Diagrams 21
Air System Troubleshooting 31
General Troubleshooting Chart 42
Air System Overview 45
Timing Procedures 60
In-Vehicle Service Procedures
How to Disassemble the Roadranger Valve 62
How to Assemble the Roadranger Valve 64
How to Remove Compression Type Fittings 66
How to Install Compression Type Fittings 67
How to Remove Push-To-Connect Type Fittings 68
How to Install Push-To-Connect Type Fittings 69
How to Remove a Roadranger Valve 70
How to Install a Roadranger Valve 71
How to Remove the Gear Shift Lever/Remote
Shift Control 72
How to Install the Gear Shift Lever/Remote
Shift Control 73
How to Adjust the Remote Shift Control (LRC Type) 74
How to Remove the Detent Spring 76
How to Install the Detent Spring 77
Neutral Switch Operation and Testing 78
How to Remove the Neutral Switch 79
How to Install the Neutral Switch 80
Reverse Switch Operation and Testing 81
How to Remove the Reverse Switch 82
How to Install the Reverse Switch 83
How to Install the Shift Bar Housing 84
How to Remove the Shift Bar Housing 85
Ho to Remove the Oil Seal Mechanical/Magnetic
Speedometer 86
How to Install the Oil Seal Mechanical/Magnetic
Speedometer 88
How to Remove the Auxiliary Section in Chassis 90
How to Install the Auxiliary Section in Chassis 92
How to Disassemble the Integral Oil Cooler 96
How to Assemble the Integral Oil Cooler 98
How to Remove the Air Module 99
How to Install the Air Module 101
Transmission Overhaul
Procedures-Bench Service
How to Disassemble the Gear Shift Lever 102
How to Assemble the Gear Shift Lever 104
How to Remove the Shift Bar Housing 106
How to Install the Shift Bar Housing 107
How to Disassemble the Shift Bar Housing 108
How to Disassemble the Range Cylinder 111
How Assemble the Range Cylinder 112
How to Assemble the Shift Bar Housing 114
How to Remove the Input Shaft Assembly
(without main case disassembly) 118
How to Install the Input Shaft Assembly
(without main case disassembly) 120
How to Remove the Auxiliary Section 122
How to Disassemble the Auxiliary Section 124
How to Disassemble the Range Yoke 127
How to Disassemble the Output Shaft 128
How to Disassemble the Synchronizer Assembly 129
How to Assemble the Synchronizer Assembly 130
How to Remove the Clutch Housing 132
How to Assemble the Output Shaft 133
How to Assemble the Range Yoke 135
How to Disassemble the Auxiliary Countershaft 136
How to Remove the Auxiliary Countershaft
Bearing Races 137
How to Install the Auxiliary Countershaft
Bearing Races 138
How to Assemble the Auxiliary Countershaft 139
How to Remove the Auxiliary Drive
Gear Assembly 140
How to Disassemble the Upper and Lower
Reverse Idler Gear Assembly 141
How to Remove the Upper and Lower
Countershaft Bearings 144
How to Remove the Mainshaft Assembly 146
How to Remove the Countershaft Assemblies 149
How to Disassemble the
Countershaft Assemblies 151
How to Remove the Input Shaft and
Main Drive Gear 153
How to Prepare the Main Case for Reassembly 155
How to Disassemble the Mainshaft Assembly 156
How to Assemble the Mainshaft Assembly with
Non-Selective (Non-Adjustable)
Tolerance Washers 158
How to Install the Mainshaft Assembly 161
How to Assemble the Countershaft Assemblies 163
How to Assemble the Lower Reverse Idler
Gear Assembly 165
How to Install Countershaft Assemblies 167
Table of Contents
How to Install the Lower Countershaft Bearings 168
How to Install the Input Shaft and Main
Drive Gear 170
How to Install the Input Bearing Cover 172
How to Install the Upper Countershaft Bearings 173
How to Install the Upper Reverse Idler
Gear Assembly 175
How to Install the Auxiliary Drive Gear Assembly 177
How to Install the Clutch Housing 178
How to Remove the Oil Pump 180
How to Install the Oil Pump 181
How to Install the Oil Seal 182
How to Assemble the Auxiliary Section 183
How to Install the Auxiliary Section 187
Shim Procedure without a Shim Tool for
Tapered Bearings 189

EATON FULLER HEAVY DUTY FR FRO TRANSMISSIONS TRSM2400 SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]