Eaton Fuller Heavy Duty RTLC-16609E Transmission TRSM0446 Service Manual – PDF DOWNLOAD

Description

Eaton Fuller Heavy Duty RTLC-16609E Transmission TRSM0446 Service Manual – PDF DOWNLOAD

DESCRIPTION:

Eaton Fuller Heavy Duty RTLC-16609E Transmission TRSM0446 Service Manual – PDF DOWNLOAD

INTRODUCTION:

Purpose and Scope of Manual:
This manual is designed to provide information necessary to service and repair the Fuller® transmissions listed on the front.

How to use this Manual:

• The service procedures have been divided into two sections: In-Vehicle Service Procedures and Transmission Overhaul Procedures— Bench Service. In-Vehicle Service Procedures contain procedures that can be performed while the transmission is still installed in the vehicle. Transmission Overhaul Procedures contain procedures that are performed after the transmission has been removed from the vehicle.
• The procedure sections are laid out with a general heading at the top outside edge of each page followed by more specific headings and the procedures. To find the information you need in these sections, first go to the section that contains the procedure you need. Then look at the heading at the top and outside edge of each page until you find the one that contains the procedure you need. Transmission Overhaul Procedures follow the general steps for complete disassembly and then assembly of the transmission.

TABLE OF CONTENTS:

Eaton Fuller Heavy Duty RTLC-16609E Transmission TRSM0446 Service Manual – PDF DOWNLOAD

General Information
In-Vehicle Service Procedures
Transmission Overhaul
Procedures-Bench Service
Warnings and Precautions 0
Transmission Overview 0
Purpose and Scope of Manual 1
Serial Tag Information and Model Nomenclature 5
Lubrication Specifications 7
Tool Specifications 9
Transmission Torque Specifications 13
Preventative Maintenance Check Points 15
Power Flow Diagrams 18
9 & 13 Speed Shift Patterns 32
Air System Overview 34
General Troubleshooting Chart 48
Air System Troubleshooting 51
Timing Procedures 66
How to Remove Oil Filter Adapter 68
How to Assemble Oil Filter Adapter 69
How to Disassemble Roadranger Valve A-5010 70
How to Assemble Roadranger Valve A-5010 72
How to Disassemble Roadranger Valve A-4900 74
How to Assemble Roadranger Valve A-4900 76
How to Install the Air Lines and Hoses 78
How to Remove Compression Type Fittings 80
How to Remove the Air Lines and Hoses 81
How to Install Compression Type Fittings 83
How to Remove Push-To-Connect Type Fittings 84
How to Install Push-To-Connect Type Fittings 85
How to Remove Rubber 1/4″ Air Hoses 86
How to Remove the Air Filter/Regulator 87
How to Install the Air Filter/Regulator 88
How to Remove a Roadranger Valve 89
How to Install a Roadranger Valve 90
How to Install Rubber 1/4″ Air Hoses 91
How to Remove a Slave Valve 92
How to Install a Slave Valve 93
How to Remove the Gear Shift Lever/Remote Shift Control
94
How to Install the Gear Shift Lever/Remote Shift Control
95
How to Adjust the Remote Shift Control (LRC Type) 96
Neutral Switch Operation and Testing 98
How to Remove the Neutral Switch 99
How to Install the Neutral Switch 100
Reverse Switch Operation and Testing 101
How to Remove the Reverse Switch 102
How to Install the Reverse Switch 103
How to Remove the Shift Bar Housing 104
How to Install the Shift Bar Housing 105
How to Remove the Oil Seal – Mechanical Speedometer
107
How to Install the Oil Seal – Mechanical Speedometer
109
How to Remove the Oil Seal – Magnetic Speedometer
110
How to Install the Oil Seal – Magnetic Speedometer 113
How to Remove the Output Yoke/Companion Flange and
Nut 115
How to Install the Output Yoke/Companion Flange and Nut
117
How to Remove the Auxiliary Section in Chassis 119
How to Install the Auxiliary Section in Chassis 121
How to Disassemble the Range Cylinder Assembly 124
How to Assemble the Range Cylinder Assembly 126
How to Disassemble the Gear Shift Lever 129
How to Assemble the Gear Shift Lever 131
How to Remove the Shift Bar Housing 133
How to Install the Shift Bar Housing 135
How to Disassemble the Shift Bar Housing Assembly
137
How to Reassemble the Shift Bar Housing Assembly 140
How to Remove the Input Shaft Assembly (without main
case disassembly) 144
How to Install the Input Shaft Assembly (without main
case disassembly) 146
How to Remove the Auxiliary Section with Tapered Bearings
148
How to Remove the Auxiliary Countershaft Assemblies
(w/Tapered Bearings) 150
How to Remove the Countershaft Assemblies (w/Ball
Bearings) A Series 153
How to Remove the Splitter Cylinder Assembly 155
How to Remove the Splitter Gear 157
How to Disassemble the Range Cylinder Assembly 158
How to Disassemble the Output Shaft Assembly 160
How to Disassemble the Synchronizer Assembly 163
How to Assemble the Synchronizer Assembly 164
How to Assemble the Output Shaft Assembly 166
How to Install the Splitter Gear 169
How to Assemble the Range Cylinder Assembly 170
How to Install Splitter Cylinder Assembly 173
How to Install the Countershaft Assemblies (w/Tapered
Bearings) 175
How to Install the Countershaft Assemblies (w/Ball Bearings)
A Series 178
How to Remove the Clutch Housing 181
How to Remove the Auxiliary Drive Gear Assembly 183
Table of Contents
How to Disassemble the Upper Reverse Idler Gear Assembly
185
How to Remove the Upper and Lower Countershaft Bearings
187
How to Remove the Mainshaft Assembly 189
How to Remove the Countershaft Assemblies 190
How to Disassemble the Countershaft Assemblies 192
How to Remove the Input Shaft and Main Drive Gear 194
How to Prepare the Main Case for Assembly 197
How to Disassemble the Mainshaft Assembly 198
How to Assemble the Mainshaft Assembly with Selective
(Adjustable) Thickness
Tolerance Washers 200
How to Assemble the Mainshaft Assembly with Non-Selective
(Non-Adjustable) Tolerance Washers 206
How to Assemble the Countershaft Assemblies 209
How to Assemble the Lower Reverse Idler Gear Assembly
211
How to Install Countershaft Assemblies 214
How to Install the Lower Countershaft Bearings 215
How to Install the Input Shaft and Main Drive Gear 217
How to Install the Mainshaft Assembly 219
How to Install the Upper Countershaft Bearings 221
How to Assemble the Upper Reverse Idler Gear Assembly
224
How to Install the Auxiliary Drive Gear Assembly 227
How to Install the Clutch Housing 229
How to Disassemble the Integral Oil Pump without Auxiliary
Oil Tube 230
How to Assemble the Integral Oil Pump without Auxiliary
Oil Tube 233
How to Remove the Integral Oil Pump 236
How to Install the Integral Oil Pump 238
How to Disassemble the Integral Oil Pump with Auxiliary
Oil Tube 240
How to Assemble the Integral Oil Pump with Auxiliary Oil
Tube 244
How to Install the Auxiliary Section with Tapered Bearings
248
Shim Procedure without a Shim Tool for Tapered Bearings
250

EATON FULLER HEAVY DUTY RTLC-16609E TRANSMISSION TRSM0446 SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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