Eaton Fuller Mid Range CL450 Series Transmission TRSM0196 Service Manual – PDF DOWNLOAD

Description

Eaton Fuller Mid Range CL450 Series Transmission TRSM0196 Service Manual – PDF DOWNLOAD

DESCRIPTION:

Eaton Fuller Mid Range CL450 Series Transmission TRSM0196 Service Manual – PDF DOWNLOAD

FOREWORD:

• This manual has been prepared to provide the customer and the maintenance personnel with information and instructions on the maintenance and repair of the CLARK® Transmission. Extreme care has been exercised in the design, selection of materials and manufacturing of these units.
• The slight outlay in personal attention and cost required to provide regular and proper lubrication, inspection at stated intervals, and such adjustments as may be indicated will be reimbursed many times in low cost operation and trouble free service. In order to become familiar with the various parts of the transmission, its principle of operation, troubleshooting and adjustments, it is urged that the service person study the instructions in this manual carefully and use it as a reference when performing maintenance and repair operations.
• Whenever repair or replacement of components parts is required, only Clark-approved parts as listed in the applicable parts manual should be used. Use of “will-fit” or non-approved parts may endanger proper operation and performance of the equipment. The Clark Equipment Company does not warrant repair or replacement parts, nor failures resulting from the use thereof, which are not supplied by or approved by the Clark Equipment Company.
• The CL455 is our “soft fourth” transmission, with the 28 percent step from fourth to fifth. The soft fourth allows the use of a two speed axle without the confusing swap shift in fourth and fifth speeds. The CL457 is the conventional short fourth 5-speed, for those that still prefer it. And the CL450 is a straight 5-speed with an 8 to 1 low and reverse ratio . . . a real benefit when a steep grade must be negotiated. Nomenclature-CL Stands for Clark. 1st number stands for nominal torque capacity (nom. 400/lb./ft.). 2nd number is number of forward speeds. 3rd number denotes specific gear set.
• Constant mesh in all gears, including low and reverse, is a CL450 feature as is helical gearing throughout, including low and reverse. The Clark split-pin synchronizer is used in 2nd, 3rd 4th and 5th gears. Greater bearing capacity in the CL450 is achieved by the use of numerous needle roller bearings, and tapered roller bearings at main support locations. Shift forks have replaceable bronze inserts. The shift pattern is of the standard progression type with all shifts having the same throw at the lever.

TABLE OF CONTENTS:

Eaton Fuller Mid Range CL450 Series Transmission TRSM0196 Service Manual – PDF DOWNLOAD

1 Control Cover Assembly 1
2 Control Cover Screw Lockwasher 13
3 Control Cover Screw13
4 Control Cover Gasket 1
5 Mainshaft 2nd Gear1
6 Mainshaft 2nd Gear Roller Bearing 1
7 Split Washer Retainer Ring 1
8 Mainshaft 2nd Gear Split Washer2
9 Split Washer Lock Ball 1
10 Mainshaft 1st Gear 1
11 Mainshaft 1st Gear Bearing1
12 Mainshaft 1st & Reverse Shift Hub1
13 Mainshaft 1
14 Mainshaft Reverse Gear Roller Bearing1
15 Mainshaft Reverse Gear 1
16 Mainshaft Rear Bearing Thrust Washer 1
17 Mainshaft Rear Bearing Cone1
18 2nd & 3rd Gear Shift Hub Sleeve 1
19 2nd Gear Shift Hub Sleeve Retainer Ring1
20 2nd & 3rd Gear Synchronizer Assembly 1
21 3rd Gear Synchronizer Cup1
22 Mainshaft 3rd Gear Bearing 1
23 Mainshaft 3rd Gear 1
24 Mainshaft 3rd Gear Locating Washer Ball 1
25 Mainshaft 3rd Gear Locating Washer1
26 3rd Gear Locating Washer Retaining Ring 1
27 Mainshaft 4th Gear Bearing 1
28 Mainshaft 4th Gear 1
29 4th & 5th Synchronizer Cup1
30 4th & 5th Synchronizer Assembly1
31 4th & 5th Synchronizer Cup1
32 4th & 5th Shift Hub Sleeve 1
33 4th & 5th Shift Hub Thrust Bearing1
34 4th & 5th Shift Hub Thrust Bearing Race1
35 Countershaft Front Bearing Cone 1
36 Countershaft Drive Gear Retainer Ring 1
37 Countershaft Drive Gear1
38 Countershaft 4th Gear1
39 Countershaft Gear Key 2
40 Countershaft 3rd Gear1
41 Countershaft 2nd Gear 1
42 Countershaft 1
43 Countershaft Rear Bearing Cone 1
44 Reverse Idler Gear Thrust Washer 1
45 Reverse Idler Gear 1
ITEM DESCRIPTION QTY
46 Reverse Idler Gear Bearing 26
47 Reverse Idler Gear Bearing Spacer1
48 Reverse Idler Gear Bearing 26
49 Reverse Idler Thrust Washer1
50 Mainshaft Rear Bearing Cap Nut 4
51 Mainshaft Rear Bearing Cap Washer4
52 Mainshaft Rear Bearing Cap 1
53 Mainshaft Rear Bearing Cap Shim AR
54 Speedometer Driven Gear 1
55 Mainshaft Rear Bearing Cap Stud 4
56 Mainshaft Rear Bearing Cup 1
57 Mainshaft Flange Nut 1
58 Output Flange 1
59 Mainshaft Rear Bearing Cap Oil Seal 1
60 Speedometer Drive Gear Tube Nut 1
61 Speedometer Driven Gear 1
62 Mainshaft Rear Bearing Cap Bolt 4
63 Mainshaft Rear Bearing Cap Bolt Washer 4
64 Countershaft Rear Bearing Capscrew 4
65 Countershaft Rear Bearing Cap 1
66 Countershaft Rear Bearing Cap Shim AR
67 Countershaft Rear Bearing Cup 1
68 Reverse Idler Shaft 1
69 Reverse Tab Lock Screw 1
70 Reverse Idler Shaft Lock 1
71 Mainshaft Roller Bearing Washer Retainer Ring 1
72 Mainshaft Roller Bearing Washer 1
73 Mainshaft Roller Bearing 14
74 Main Drive Gear 1
75 Main Drive Gear Bearing Cone 1
76 Main Drive Gear Bearing Cup 1
77 Main Drive Gear Bearing Cap Oil Seal 1
78 Main Drive Gear Bearing Cap Gasket 1
79 Main Drive Gear Bearing Cap 1
80 Main Drive Gear Bearing Capscrews 4
81 Transmission Case 1
82 Countershaft Front Bearing Cup 1
83 Countershaft Front Bearing Race Locator Ring 1
84 Countershaft Front Bore Plug 1
85 Clutch Shaft Grease Fitting 2
86 Clutch Housing Cover 1
87 Clutch Housing Cover Screw Lockwasher 2
88 Clutch Housing Cover Screw 2
89 Clutch Housing 1
90 Clutch Pedal Shaft Bushing 4
ITEM DESCRIPTION QTY
91 Clutch Housing to Case Screw 4
92 Clutch Housing to Case Screw Lockwasher 4
93 PTO Cover Lockscrew 12
94 PTO Cover Plate 2
95 PTO Cover Plate Gasket 2
96 Magnetic Drain Plug 1
97 Filter Plug 1
98 Name Plate Screw 2
99 Name Plate 1

EATON FULLER MID RANGE CL450 SERIES TRANSMISSION TRSM0196 SERVICE MANUAL – PDF DOWNLOAD:

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